Stacked Waveguide Calibration Network for Phased Array Antennas

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Solution Overview

Problem

Conventional calibration networks for phased array antennas are complex, costly, and sensitive to external objects, requiring precise adjustments to maintain accurate signal amplitude and phase across antenna elements, which is challenging due to changes in ambient temperature and component characteristics.

Innovation Solution

A calibration network system utilizing vertically stacked rectangular waveguides with coaxial transmission lines, incorporating RF power dividers, phase shifters, and dummy loads to provide a compact and efficient method for calibrating phased array antennas, reducing complexity and sensitivity to external reflections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional calibration networks are used for phased array antennas, then calibration functionality is provided, but the system becomes complex, costly, and sensitive to external reflections

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration network complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the calibration signal path from the main antenna radiation path by using a separate feed mechanism. The calibration signal is injected through a feed horn that couples to the waveguide without requiring the antenna elements to be part of the calibration network, thereby simplifying the overall system while maintaining calibration accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary coupling mechanism between the calibration signal source and the antenna elements. The waveguide acts as an intermediary that distributes the calibration signal to multiple antenna elements without direct connection, reducing the complexity of the calibration network while maintaining signal integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If conventional calibration networks are used, then calibration is achieved, but the system requires precise adjustments to maintain accuracy under temperature changes

Engineering Contradiction:
Improvesignal amplitude and phase accuracyVSAvoidtemperature stability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent segments the calibration network into modular components including separate waveguide sections, individual antenna element feeds, and distinct calibration signal injection points. This segmentation allows each component to be optimized for thermal stability independently, reducing the cumulative effect of temperature variations on overall system accuracy

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs the waveguide and feed structures with specific geometric parameters that are optimized for thermal stability. The waveguide dimensions and feed horn characteristics are selected to minimize thermal expansion effects on signal propagation, maintaining amplitude and phase accuracy across temperature variations

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If complex calibration networks are used, then calibration accuracy is maintained, but manufacturing cost and sensitivity to external objects increase

Engineering Contradiction:
Improvecalibration signal distribution accuracyVSAvoidsensitivity to external reflections
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the calibration function from the main antenna radiation pattern by using a separate feed horn that couples energy into the waveguide system without requiring the antenna elements to radiate during calibration. This separation removes the calibration process from the radiation environment, eliminating sensitivity to external reflections while maintaining signal distribution accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a simplified copy of the signal distribution path specifically for calibration purposes. The waveguide feed system replicates the signal distribution function without using the actual antenna radiating elements, providing an accurate model for calibration that is isolated from external environmental factors

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables simple and reliable calibration of phased array antennas by minimizing the influence of external reflections and temperature changes, maintaining accurate signal distribution across antenna elements, thus ensuring consistent performance and reducing maintenance costs.

Implementation Method 1

A calibration network system utilizes vertically stacked rectangular waveguides with coaxial transmission lines

Methodology Applied
Scientific EffectWaveguide: Waveguide

Implementation Method 2

The vertically stacked rectangular waveguides are spaced apart at a distance of about a quarter of a desired operating wavelength of the array antenna between centers of the rectangular waveguides

Methodology Applied
Scientific EffectDestructive interference: Interference

Implementation Method 3

portions of coaxial transmission lines that have a length of about a quarter of wavelength, thereby to provide a phase shift to the calibration signal of plus 90 degrees

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Data Source

PatentUS10484107B2Calibration network for a phased array antenna
Publication Date: 2019.11.19 ELTA SYST LTD
  • US10484107B2 patent drawing
  • US10484107B2 patent drawing
  • US10484107B2 patent drawing

AI summary

A calibration network system for an array antenna and method for calibrating of the array antenna are described. The system includes a pair of rectangular waveguides stacked in parallel relation to each other and spaced apart at a distance of a quarter of an operating wavelength. The rectangular waveguides includes through-holes extending through a side-wall of the stacked rectangular waveguides from a bottom of a lower waveguide to a top of an upper waveguide to accommodate coaxial transmission lines. The side-wall has openings between the through-holes and an interior region of the rectangular waveguides in order to provide coupling of the coaxial transmission lines into the pair of rectangular waveguides. The system includes 90 degree phase shifter coupled to the upper rectangular waveguide, and a power divider/combiner coupled to a reference T/R Module, to the 90 degree phase shifter and to the lower rectangular waveguide.