Stacked Optical Waveguide Assembly for 2D Pupil Expansion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing two-dimensional array optical waveguides in near-eye display devices suffer from poor user experience due to the arrangement of primary and secondary pupil expansion structures on the same waveguide substrate, limiting the utilization of spatial regions and affecting product design.

Innovation Solution

The optical waveguide assembly includes a first and second waveguide plate with separate pupil expansion structures and an optical path turning element, allowing light to be expanded in two directions and coupled out efficiently, optimizing the structural design and improving user experience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If primary and secondary pupil expansion structures are arranged on the same waveguide substrate, then the device volume is reduced, but the spatial region utilization is poor and user experience deteriorates

Engineering Contradiction:
Improvedevice volumeVSAvoiduser experience
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent divides the pupil expansion function into two separate structures (first and second pupil expansion structures) located on different waveguide substrates. This segmentation allows each structure to be optimized independently and enables better spatial distribution of the optical paths, resolving the contradiction between compact volume and user experience by separating the functions that were previously constrained to a single substrate.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a vertical stacking dimension by placing the first and second waveguide substrates at different heights (first height and second height respectively). This dimensional transition allows the optical paths to be separated in the vertical direction while maintaining a compact horizontal footprint, thus achieving both small device volume and improved spatial region utilization for better user experience.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If primary and secondary pupil expansion structures are arranged on the same waveguide substrate, then the structure is simplified, but the spatial region utilization rate decreases

Engineering Contradiction:
Improvestructural complexityVSAvoidspatial region utilization
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent segments the pupil expansion structures into two independent components on separate waveguide substrates. This segmentation enables each structure to utilize its designated spatial region more effectively, improving the overall spatial region utilization rate while the modular nature of the segmentation keeps the structural complexity manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By transitioning to a multi-layer vertical arrangement with waveguide substrates at different heights, the patent enables more efficient use of three-dimensional space. This dimensional change allows the optical paths to be distributed in the vertical direction, significantly improving spatial region utilization without substantially increasing structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If the upper structure performs pupil expansion and emits light to the lower structure, then the two-dimensional array expansion is achieved, but the light is coupled out only from the lower region of the lens affecting product design

Engineering Contradiction:
Improveimaging effectVSAvoidproduct design flexibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent segments the light coupling function by providing separate coupling regions on different waveguide substrates. The first waveguide substrate has a first coupling region and the second waveguide substrate has a second coupling region, allowing light to be coupled out from multiple spatial locations. This segmentation enables versatile product design while maintaining precise imaging through each expanded light path.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes vertical dimensionality by positioning coupling regions at different heights (first height and second height). This allows the system to achieve two-dimensional array expansion while coupling light out from multiple vertical positions, not just the lower region. This dimensional approach enhances both imaging quality and product design flexibility by enabling various optical path configurations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the utilization of spatial regions, improves imaging quality, and optimizes the structural design of near-eye display devices by allowing two-dimensional light expansion and efficient coupling of light into the human eye.

Implementation Method 1

A first pupil expansion structure is disposed in the first waveguide plate. The first pupil expansion structure expands light in the first waveguide plate in a first direction.

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

A first pupil expansion structure is disposed in the first waveguide plate. The first pupil expansion structure expands light in the first waveguide plate in a first direction.

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

A second pupil expansion structure is disposed in the second waveguide plate. The second pupil expansion structure expands light in the second waveguide plate in a second direction.

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 4

A second pupil expansion structure is disposed in the second waveguide plate. The second pupil expansion structure expands light in the second waveguide plate in a second direction.

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 5

The optical path turning element includes multiple reflectors. After passing through the plurality of reflectors, the expanded light emitted from the first pupil expansion structure is emitted to the second pupil expansion structure.

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 6

The turning prism is provided with a first reflection surface and a second reflection surface. The expanded light emitted from the first waveguide plate is reflected by the first reflection surface and then emitted to the second reflection surface. The second reflection surface reflects the light and emits the light to the second pupil expansion structure.

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 7

The quarter-wave plates are disposed on both one side of the first reflection surface facing the turning prism and one side of the second reflection surface facing the turning prism. The quarter-wave plates are configured to change a vibration direction of light.

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 8

The optical path turning element is disposed on one end of the first waveguide plate and one end of the second waveguide plate. The optical path turning element is configured to receive expanded light emitted from the first pupil expansion structure and emit the expanded light to the second pupil expansion structure.

Methodology Applied
Scientific EffectTotal Internal Reflection: Total Internal Reflection

Data Source

PatentUS20260009942A1Optical waveguide assembly and near-eye display device
Publication Date: 2026.01.08 LINGXI-AR TECHNOLOGY CO LTD
  • US20260009942A1 patent drawing
  • US20260009942A1 patent drawing
  • US20260009942A1 patent drawing

AI summary

Disclosed are an optical waveguide assembly and a near-eye display device. The optical waveguide assembly includes a first waveguide plate, a second waveguide plate, and an optical path turning element. A first pupil expansion structure is disposed in the first waveguide plate. The first pupil expansion structure expands light in the first waveguide plate in a first direction. The second waveguide plate and the first waveguide plate are stacked. A second pupil expansion structure is disposed in the second waveguide plate. The second pupil expansion structure expands light in the second waveguide plate in a second direction. An included angle is formed between the first direction and the second direction. The optical path turning element is disposed on one end of the first waveguide plate and one end of the second waveguide plate.