Stage Driving Device Magnetic Stabilization for Imaging Apparatus

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Solution Overview

Problem

Stage driving devices used in motion blur correction mechanisms for imaging apparatuses face issues with positional shifts and vibrations due to clearance in support structures, leading to image surface misalignment, optical performance deterioration, and unwanted noise during movement.

Innovation Solution

Incorporating a magnetic sensor and magnetic body at different positions along the movement plane to stabilize the movable section using magnetic forces, ensuring precise positioning and minimizing vibrations and noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a support structure with clearance is used to accommodate individual differences of components, then the device can be manufactured with standard tolerances, but the movable section experiences positional shifts and vibrations that deteriorate optical performance

Engineering Contradiction:
Improvemanufacturability with standard tolerancesVSAvoidpositional stability of movable section
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent replaces the purely mechanical support structure with a hybrid system that incorporates a magnetic field. The magnetic body generates a magnetic force that acts on the movable section, providing positional stabilization without requiring tight mechanical clearances. This substitution of mechanical constraints with magnetic forces allows standard manufacturing tolerances while maintaining high positional stability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical state or properties of the support system by introducing magnetic interaction. By utilizing magnetic force as an additional support mechanism, the system can accommodate mechanical clearances while maintaining stable positioning. The magnetic parameter (magnetic force) compensates for the mechanical clearance, allowing both ease of manufacture and reliability to be achieved.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the movable section is stabilized using magnetic force between magnetic body and magnet, then positional stability and precision are improved, but the device complexity increases due to additional components

Engineering Contradiction:
Improvepositional stability of movable sectionVSAvoidnumber of components (magnetic sensor and magnetic body)
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent makes the magnetic body serve multiple functions: it generates the magnetic force for stabilizing the movable section's position, and it also serves as the magnetic sensor for detecting position. By combining these functions into a single component, the patent avoids the need for separate magnetic sensors, thereby reducing device complexity while maintaining the benefits of magnetic stabilization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the magnetic body and magnetic sensor into a single integrated component. This consolidation eliminates the need for separate positioning sensors and reduces the overall number of parts in the system, making the added stabilization capability less intrusive to the overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If spherical rolling bodies are used to support the movable section, then the structure is simple and easy to manufacture, but clearance causes positional shifts and vibrations during movement

Engineering Contradiction:
Improvesimplicity of support structureVSAvoidpositional accuracy of movable section
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent replaces the purely mechanical spherical rolling body support with a hybrid system that incorporates magnetic force. The magnetic body provides a stabilizing force that compensates for the clearance inherent in the simple mechanical support structure, thereby maintaining both structural simplicity and manufacturing ease while improving positional accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnetic parameter to the mechanical support system. By adding magnetic force interaction, the system can tolerate larger mechanical clearances while achieving higher positional accuracy. This parameter change allows the simple spherical rolling body structure to achieve precision that would otherwise require complex mechanical constraints.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If clearance is provided in the support structure to accommodate component variations, then assembly is easier, but unusual sounds are generated during movement that are recorded in movies

Engineering Contradiction:
Improveease of assemblyVSAvoidunusual sound during movement
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the purely mechanical contact-based support with a magnetic field-based stabilization system. The magnetic force provides continuous contactless support that eliminates the mechanical impacts and vibrations causing unusual sounds, while still allowing easy assembly with standard clearances.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the nature of the support interaction from mechanical contact to magnetic field interaction. This parameter change eliminates the source of unusual sounds (mechanical impacts due to clearance) while maintaining ease of assembly, as the magnetic field can accommodate standard clearances without causing noise.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively stabilizes the movable section, maintaining high precision in image alignment and reducing unwanted noise, thereby enhancing optical performance and image quality during motion blur correction.

Implementation Method 1

the magnetic body being configured to make the position of the movable section stable with respect to the secured section in a direction perpendicular to the movement plane using a magnetic force that acts between the magnetic body and the magnet

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Implementation Method 2

Applying current to the coil in a magnetic field generates a thrust for driving the movable section

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS11448357B2Stage driving device, method for manufacturing stage driving device, and imaging apparatus
Publication Date: 2022.09.20 RICOH CO LTD
  • US11448357B2 patent drawing
  • US11448357B2 patent drawing
  • US11448357B2 patent drawing

AI summary

A stage driving device includes a secured section; a movable section supported movably along a movement plane relative to the secured section; a driver including a magnet at one of the secured section and the movable section and a coil at the other one of the secured section and the movable section; a magnetic sensor at one of the secured section and the movable section provided with the coil, the magnetic sensor configured to detect a position of the movable section with respect to the secured section; and a magnetic body at the one of the secured section and the movable section provided with the coil, the magnetic body configured to make the position of the movable section stable with respect to the secured section in a direction perpendicular to the movement plane using a magnetic force that acts between the magnetic body and the magnet.