Staged Fracturing Fluids Enhance Subterranean Network Complexity

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Solution Overview

Problem

Current hydraulic fracturing methods in shale formations result in relatively simple fracture networks with low Stimulated Reservoir Volume (SRV), limiting hydrocarbon production due to predominantly long planar fractures and low fracture surface area.

Innovation Solution

The method involves pumping successive stages of fluids with varying breakdown pressures and orientations to enhance the complexity of the fracture network, using a combination of high and low viscosity fluids, gases, and acidic fluids to create a more complex fracture pattern, increasing SRV and fracture surface area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If slickwater fracturing techniques with low-viscosity fluid are used, then high injection rates (120 bbl/min or higher) can be achieved for proppant transport, but the fracture network created is relatively simple with low complexity

Engineering Contradiction:
Improveinjection rateVSAvoidfracture network complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by systematically varying fluid viscosity across multiple fracturing stages. It uses high-viscosity fluids (e.g., linear gels, crosslinked gels) in earlier stages to create complex fracture networks with multiple orientations, then transitions to low-viscosity fluids (slickwater) in later stages for efficient proppant transport. This staged parameter change resolves the contradiction by achieving both network complexity and transport efficiency at different times in the process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements periodic action through multistage fracturing treatments that alternate between high-viscosity and low-viscosity fluid stages. Each stage creates a specific fracture pattern, and the alternating sequence of viscosity levels produces a cumulative complex network. This periodic variation in fluid properties enables both complex network creation and efficient proppant delivery without requiring constant high viscosity throughout the entire treatment.

Inventive Principle:
Principle #19Periodic action

2Speed

If linear gels are used to maintain proppant transport at lower injection rates, then surface equipment damage is reduced, but the fracture network complexity remains limited

Engineering Contradiction:
Improveinjection rateVSAvoidfracture network complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent uses parameter changes by employing linear gels with specific viscosity ranges (e.g., 10-100 cP) in intermediate stages, transitioning from high-viscosity crosslinked gels in earlier stages to lower-viscosity slickwater in later stages. This staged viscosity reduction allows proppant transport at moderate injection rates while progressively building fracture network complexity through different fracture initiation and propagation patterns at each stage.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If crosslinked gel is used to create a wide fracture near the wellbore to reduce the choke effect, then near-wellbore flow is improved, but the overall fracture network complexity is reduced

Engineering Contradiction:
Improvenear-wellbore flowVSAvoidfracture network complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the fracturing treatment into multiple sequential stages, each with different fluid viscosity characteristics. Crosslinked gels are used in specific stages to create wide fractures and reduce choke effects at particular locations, while other stages use different viscosity fluids to create fractures in different orientations. This segmented approach allows localized optimization of near-wellbore flow without sacrificing overall network complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements local quality by selectively applying crosslinked gels in specific stages and locations where choke effect reduction is most needed, while using different fluid systems in other stages to maximize fracture network complexity in different regions. This localized application of high-viscosity fluids creates wide fractures where beneficial without uniformly reducing network complexity throughout the entire treatment zone.

Inventive Principle:
Principle #3Local quality

4Area of stationary object

If massive multistage fracturing treatment is used to create adequate fracture surface area, then hydrocarbon production is improved, but large volume of water and chemical additives are required

Engineering Contradiction:
Improvefracture surface areaVSAvoidwater and chemical additives volume
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The patent uses parameter changes by varying fluid viscosity across stages to create more complex fracture networks with better spatial distribution. High-viscosity fluids create fractures in certain orientations and locations, while low-viscosity fluids create fractures in different orientations, collectively achieving comprehensive reservoir coverage with potentially fewer stages and reduced total fluid volumes compared to uniform low-viscosity treatments.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the SRV and fracture surface area, leading to improved hydrocarbon production by creating a network of ancillary fractures with different orientations, thereby optimizing well performance and reducing the flow distance within the formation.

Implementation Method 1

the breakdown pressure due to the first fluid is greater than the breakdown pressure due to the second fluid

Methodology Applied
Scientific EffectBreakdown pressure: Pressure Increase

Implementation Method 2

hydraulic fracturing of a subterranean formation by pumping into the well a first fluid followed by a second fluid

Methodology Applied
Scientific EffectHydraulic fracturing: Fracture Mechanics

Data Source

PatentUS10808511B2Method of enhancing the complexity of a fracture network within a subterranean formation
Publication Date: 2020.10.20 BAKER HUGHES CO
  • US10808511B2 patent drawing
  • US10808511B2 patent drawing
  • US10808511B2 patent drawing

AI summary

The complexity of a fracture network within a subterranean formation may be enhanced by pumping a high breakdown pressure fluid followed by a low breakdown pressure fluid into the formation. The method increases the Stimulated Reservoir Volume (SRV) of the formation and provides for a network of ancillary fractures within the formation.