Staggered Transporting Belts for Vibration Control

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Solution Overview

Problem

High-speed line head printers experience image distortion due to instant separation of the print medium from upstream transporting belts, leading to potential decreases in image quality.

Innovation Solution

A printer design featuring a staggered arrangement of first and second transporting belts, where the print medium is separated at multiple points along the direction of transportation, with the first transporting belts being alternately long and short, increasing the number of separations and dispersing vibrations, allowing for high-quality image printing by the downstream transporting unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the rear end of the print medium is separated from the upstream transporting belts at one point (instant separation), then high-speed printing is enabled, but vibrations are caused that distort images and decrease image quality

Engineering Contradiction:
Improveprinting speedVSAvoidimage quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent divides the single separation point into multiple separation points by making the transporting belts of different lengths. The print medium is separated from the upstream transporting belts at multiple different positions along the transportation direction, which segments the vibration events and reduces their cumulative impact on image quality while maintaining high-speed printing capability

Inventive Principle:
Principle #1Segmentation

2Productivity

If multiple transporting belts are used to transport print media, then printing capability is improved, but the complexity of the transporting system increases

Engineering Contradiction:
Improveprinting capabilityVSAvoidtransporting system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs asymmetric design by making the transporting belts have different lengths rather than uniform lengths. This asymmetric configuration achieves multiple separation points without requiring complex additional mechanisms, thereby improving printing capability while controlling system complexity through a relatively simple structural modification

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The increased number of separations effectively disperses vibrations caused by the separation of the print medium, resulting in high-quality images being printed on the print medium transported by the downstream unit.

Implementation Method 1

two sets of transporting units corresponding to the liquid ejection heads in the direction of transportation of print media, the transporting units each having a plurality of transporting belts disposed at predetermined intervals in the direction intersecting the direction of transportation of print media. This printer performs printing by transporting a print medium that is electrostatically adsorbed on the transporting belts

Methodology Applied
Scientific EffectElectrostatic adsorption: Electrostatics

Data Source

PatentUS8021063B2Printer with staggered transporting belts
Publication Date: 2011.09.20 SEIKO EPSON CORP
  • US8021063B2 patent drawing
  • US8021063B2 patent drawing
  • US8021063B2 patent drawing

AI summary

A printer includes first transporting belts disposed in parallel at predetermined intervals in the direction intersecting the direction of transportation of print media. The first transporting belts transport a print medium while adsorbing the print medium. Second transporting belts disposed in parallel at predetermined intervals in the direction intersecting the direction of transportation of print media further transport the print media. The second transporting belts are separated from the first transporting belts at the downstream part of the first transporting belts in the direction of transportation of print media. A print head prints on the print medium. The position of separation at which the print medium is separated from the first transporting belts is different in the direction of transportation of print media between one of the first transporting belts and another one of the first transporting belts.