Staggered Common Electrode Arrangement for Liquid Discharging Head

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Solution Overview

Problem

Existing liquid discharging heads with common electrodes having extending parts experience uneven electrical resistance, leading to delayed pulse rise and reduced droplet volume on the downstream side, resulting in uneven droplet density when multiple unit heads are arranged in a specific configuration.

Innovation Solution

The liquid discharging head is designed with a staggered arrangement of unit heads, where the extending directions of adjacent common electrodes are opposite to each other, and the electrodes are configured with specific potential receiving and extending parts to minimize the difference in electrical resistance across the extending parts, ensuring consistent droplet volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If multiple unit heads are arranged with common electrodes having extending parts in the same direction, then the device complexity is reduced, but uneven electrical resistance occurs leading to uneven droplet density

Engineering Contradiction:
Improvearrangement configurationVSAvoiddroplet density uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

Adjacent unit heads are arranged with opposite extending directions for their common electrodes, creating an asymmetric pattern that balances the electrical resistance distribution across the head assembly, thereby preventing uneven droplet density while maintaining a relatively simple overall structure

Inventive Principle:
Principle #4Asymmetry

2Reliability

If the extending part of the common electrode is lengthened to cover more driving electrodes, then the electrical connection is improved, but the electrical resistance increases causing delayed pulse rise and reduced droplet volume

Engineering Contradiction:
Improveelectrical connection stabilityVSAvoiddroplet discharge efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The common electrode structure is differentiated into a potential receiving part and an extending part with specific dimensional ratios, where the extending part has a controlled length relative to the potential receiving part. This local differentiation ensures adequate electrical connection while limiting resistance increase that would otherwise delay pulse rise and reduce droplet volume

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses unevenness in droplet density by maintaining consistent electrical resistance across the extending parts, ensuring uniform droplet discharge and improved printing quality.

Implementation Method 1

a first piezoelectric layer 41, a plurality of driving electrodes 51, and a common electrode 52. The plurality of driving electrodes 51 is arranged on a surface of the first piezoelectric layer 41

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11912029B2Liquid discharging head and printing apparatus
Publication Date: 2024.02.27 BROTHER KOGYO KK
  • US11912029B2 patent drawing
  • US11912029B2 patent drawing
  • US11912029B2 patent drawing

AI summary

There is provided liquid discharging head having unit heads. Each of the unit heads includes: first piezoelectric layer, driving electrodes arranged on surface of the first piezoelectric layer and to each of which one of first and second potentials is to be applied, and common electrode. The common electrode includes: potential receiving part configured to receive one of the first and second potentials; and extending part extending in extending direction orthogonal to the first direction, so as to overlap with the driving electrodes in the first direction. The unit heads are arranged so that the common electrodes of the plurality of unit heads are adjacent to each other in second direction orthogonal to the first direction. The extending directions of two of the common electrodes adjacent to each other in the second direction are opposite to each other.