Staggered Conductive-Insulating EM Absorption Layers for Thin Electronics

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Solution Overview

Problem

Current electromagnetic wave absorption structures are inadequate for thin electronic products, as they fail to effectively shield against electromagnetic interference while being lightweight and thin, potentially causing health issues and device malfunctions.

Innovation Solution

An electromagnetic wave absorption structure comprising a conductive composite layer and an insulating layer, stacked and overlapped in a staggered manner, utilizing materials like graphene, graphite, or carbon nanotubes, with specific thicknesses and sheet resistances to provide efficient absorption and shielding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional electromagnetic wave absorption structures are used, then electromagnetic wave shielding is achieved, but the structure becomes thick and heavy

Engineering Contradiction:
Improveelectromagnetic wave shieldingVSAvoidstructure weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of stationary object

Solution Approach 1:

The patent employs composite materials consisting of conductive layers (graphene, graphite, carbon nanotubes) combined with insulating layers in a stacked configuration. This composite structure achieves effective electromagnetic wave absorption and shielding while maintaining a thin profile and reduced weight, resolving the contradiction between shielding effectiveness and weight reduction.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The absorption structure is segmented into multiple thin layers including conductive layers and insulating layers stacked in alternating fashion. This segmentation allows the structure to achieve effective shielding through multiple interfaces and gradual wave attenuation, while keeping each individual layer thin and the overall structure lightweight.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If conventional electromagnetic wave absorption structures are used, then electromagnetic wave shielding is achieved, but the structure becomes thick

Engineering Contradiction:
Improveelectromagnetic wave shieldingVSAvoidstructure thickness
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The patent employs composite materials consisting of conductive layers (graphene, graphite, carbon nanotubes) combined with insulating layers in a stacked configuration. This composite structure achieves effective electromagnetic wave absorption and shielding while maintaining a thin profile and reduced weight, resolving the contradiction between shielding effectiveness and weight reduction.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent transitions from conventional thick single-layer absorption structures to a multi-layer stacked configuration, effectively utilizing the dimensional arrangement of thin layers to achieve shielding. The stacked conductive and insulating layers create multiple reflection and absorption interfaces within a minimal thickness, resolving the contradiction between shielding effectiveness and thickness reduction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of stationary object

If thin absorption layers are used, then the structure remains thin and lightweight, but electromagnetic wave absorption effectiveness is reduced

Engineering Contradiction:
Improvestructure thicknessVSAvoidelectromagnetic wave absorption effectiveness
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The absorption structure is segmented into multiple thin layers including conductive layers and insulating layers stacked in alternating fashion. This segmentation allows the structure to achieve effective shielding through multiple interfaces and gradual wave attenuation, while keeping each individual layer thin and the overall structure lightweight.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite materials consisting of conductive layers (graphene, graphite, carbon nanotubes) combined with insulating layers in a stacked configuration. This composite structure achieves effective electromagnetic wave absorption and shielding while maintaining a thin profile and reduced weight, resolving the contradiction between shielding effectiveness and weight reduction.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure effectively absorbs electromagnetic waves, reducing interference and health risks, while maintaining a lightweight and thin design suitable for thin electronic products, ensuring normal device operation and compliance with safety standards.

Implementation Method 1

The electromagnetic wave composite absorbing layer comprises a conductive composite layer... the conductive layer is a graphene layer, a graphite layer, a graphite nanoplatelet layer, a carbon fiber layer, or a carbon nanotube layer

Methodology Applied
Scientific EffectElectrical conductivity: Conduction (electrical)

Implementation Method 2

the sheet resistance of the conductive layer is between 10 ohm per square and 1000 ohm per square

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

an insulating layer, which is stacked and overlapped with the conductive composite layer... the insulating layer or the interlayer insulating layer is a polymer resin layer, a resin/ceramic mixture layer, or a resin/metal mixture layer

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS11910583B2Electromagnetic wave absorption structure
Publication Date: 2024.02.20 BLACK SOLUTION NANOTECH CO LTD
  • US11910583B2 patent drawing
  • US11910583B2 patent drawing

AI summary

An electromagnetic wave absorption structure includes at least one electromagnetic wave composite absorbing layer. The electromagnetic wave composite absorbing layer includes a conductive composite layer and an insulating layer. The insulating layer is stacked and overlapped with the conductive composite layer. The electromagnetic wave absorption structure can provide good electromagnetic wave absorption function, and have the features of light and thin, so it is particularly suitable for satisfying the electromagnetic wave absorption or shielding requirements of thin electronic products.