Staggered Light Emitting Component for High Resolution Optical Writing

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Solution Overview

Problem

Existing light emitting component arrangements in optical writing devices for image forming apparatuses face challenges in narrowing the arrangement interval of adjacent light emitting points while maintaining sufficient light emitting areas, which affects resolution and light intensity.

Innovation Solution

A light emitting component configuration with two rows of light emitting elements arranged in a staggered manner in the main scanning direction, where the second row is deviated in the sub scanning direction and positioned between adjacent elements of the first row, allowing for overlapping light emitting areas to enhance resolution and light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If light emitting elements are arranged in a single row in the main scanning direction, then the structure is simple, but the arrangement interval between adjacent light emitting points cannot be sufficiently narrowed

Engineering Contradiction:
Improvearrangement interval of light emitting pointsVSAvoidstructure of light emitting element array
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent transitions from a single-row arrangement to a two-row staggered arrangement, utilizing the sub-scanning direction as an additional dimension. This allows light emitting elements to be positioned at intervals of 1/2 pitch in the main scanning direction while maintaining adequate spacing in the sub-scanning direction, effectively narrowing the arrangement interval without compromising structural simplicity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If the arrangement interval of light emitting points is narrowed, then the resolution is improved, but the light emitting area of each element is reduced

Engineering Contradiction:
ImproveresolutionVSAvoidlight emitting area
Core Design Contradiction:
Manufacturing precisionVSArea of moving object

Solution Approach 1:

By arranging elements in two staggered rows with deviation in the sub-scanning direction, the patent allows each element to maintain its full light emitting area while achieving half the arrangement interval in the main scanning direction. The staggered configuration ensures that elements in one row are positioned between elements of the other row, optimizing both resolution and light emitting area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines two rows of light emitting elements into a unified array structure where the light emitting areas are overlapped in the main scanning direction. This merging approach allows the system to achieve high resolution through dense point arrangement while each individual element maintains sufficient area for adequate light emission

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If light emitting elements are arranged in two staggered rows, then the arrangement interval is narrowed and resolution is improved, but the light distribution uniformity may be affected

Engineering Contradiction:
ImproveresolutionVSAvoidlight distribution uniformity
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by having light emitting elements in the two rows emit light with overlapping areas in the main scanning direction. This localized overlap strategy ensures that each region receives adequate light intensity while maintaining the staggered arrangement for high resolution, thus preserving light distribution uniformity

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11962731B2Light emitting component, optical writing device using same, and image forming apparatus
Publication Date: 2024.04.16 FUJIFILM BUSINESS INNOVATION CORP
  • US11962731B2 patent drawing
  • US11962731B2 patent drawing
  • US11962731B2 patent drawing

AI summary

A light emitting component includes: a first light emitting element row including light emitting elements arranged in a main scanning direction; and a second light emitting element row including light emitting elements arranged in the main scanning direction such that the second light emitting element row is deviated from the first light emitting element row in a sub scanning direction and each of the light emitting elements in the second light emitting element row is positioned between light emitting elements adjacent to each other in the first light emitting element row, and a light emitting point area that is an area where each light emitting element of the first light emitting element row emits light, and a light emitting point area that is an area where each light emitting element of the second light emitting element row emits light are overlapped with each other in the main scanning direction.