Staggered Pin Connector Layout for Lower Alien NEXT

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Solution Overview

Problem

As data speeds increase in Ethernet connections, alien near-end crosstalk (NEXT) becomes a significant issue, impeding signal integrity and impairing performance in high-speed applications.

Innovation Solution

A connector with a staggered pin arrangement is introduced, where pins on each edge of the substrate are positioned at different distances from the edge, increasing the distance between pins on adjacent substrates and reducing alien near-end crosstalk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If pins are positioned in a standard grid arrangement on substrates, then manufacturing is simplified and assembly is easier, but alien near-end crosstalk increases at high data speeds

Engineering Contradiction:
Improvealien near-end crosstalkVSAvoidpin arrangement complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by staggering the pin positions on adjacent substrates so that pins do not align directly across substrate edges. Specifically, first pins on a first substrate are positioned at different longitudinal locations than second pins on a second substrate, creating an asymmetric, non-grid pattern that increases spacing between adjacent pins and reduces crosstalk.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent resolves the contradiction by introducing a longitudinal dimension offset in addition to the transverse spacing. While standard grid arrangements only vary pins in transverse positions, this invention adds longitudinal staggering, effectively using two-dimensional positioning optimization to reduce crosstalk without complicating the basic grid structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If data speed is increased to 2.5 GbE and above, then bandwidth and performance improve, but signal integrity deteriorates due to alien near-end crosstalk

Engineering Contradiction:
Improvedata speedVSAvoidsignal integrity
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by pre-positioning pins in a staggered arrangement before signal transmission occurs. This proactive geometric configuration prevents alien near-end crosstalk from occurring in the first place, rather than attempting to correct signal integrity issues after they arise at high data speeds.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS20250141132A1Staggered pin connector
Publication Date: 2025.05.01 MOLEX INC
  • US20250141132A1 patent drawing
  • US20250141132A1 patent drawing
  • US20250141132A1 patent drawing

AI summary

A substrate includes a first edge and a second edge opposite the first edge. A plurality of first edge pins are positioned proximate the first edge, where a first subset of the first edge pins is positioned at a first distance from the first edge, and a second subset of the first edge pins is positioned at a second distance from the first edge different than the first distance. A plurality of second edge pins are positioned proximate the second edge, where a first subset of the second edge pins is positioned at a first distance from the second edge, and a second subset of the second edge pins is positioned at a second distance from the second edge different than the first distance, thereby providing a connector having a staggered pin arrangement.