Staggered Multi-Channel Power Source Heat Dissipation

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Solution Overview

Problem

Power sources with multi-channel units face uneven heat distribution issues when not all channels operate simultaneously, leading to local overheating and reduced conversion efficiency.

Innovation Solution

A multi-channel power source design featuring staggered arrangements of power conversion units and heat dissipation elements, with a heat dissipation device that ensures even cooling by dissipating heat along a medium direction, either through natural cooling or forced convection, to maintain efficiency and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If all channel power units operate at the same period of time, then current sharing technology can be employed to make power distribution even, but local overheating occurs when only some channel power units operate

Engineering Contradiction:
Improveheat distribution uniformityVSAvoidlocal overheating
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies asymmetry by arranging channel power units in a staggered configuration rather than a symmetric uniform distribution. Specifically, first channel power units and second channel power units are positioned at different locations within the heat dissipation device, creating an asymmetric layout that enables more uniform heat distribution when only some channels are active, thereby preventing local overheating

Inventive Principle:
Principle #4Asymmetry

2Loss of energy

If only some channel power units operate, then power loss is reduced, but uneven heat distribution causes local overheating

Engineering Contradiction:
Improvepower lossVSAvoidheat distribution uniformity
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The asymmetric staggered arrangement of power units allows the system to reduce power loss by operating only necessary channels while maintaining uniform heat distribution through the strategic positioning of active and inactive units at different locations within the heat dissipation structure

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements local quality by creating different thermal zones through the staggered arrangement, where first and second channel power units occupy different spatial regions. This allows heat from active units to be distributed across different local areas rather than concentrating in one region, preventing overheating while allowing selective operation

Inventive Principle:
Principle #3Local quality

3Temperature

If channel power units are arranged in a staggered manner, then heat distribution becomes even, but device complexity increases

Engineering Contradiction:
Improveheat dissipation uniformityVSAvoidarrangement complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the channel power units into distinct groups (first channel power units and second channel power units) that are staggered within the heat dissipation device. This segmented approach achieves uniform heat distribution through systematic arrangement while maintaining manageable device complexity through modular organization

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves even cooling and reduced losses across the power source, enhancing reliability by maintaining conversion efficiency even when not all units operate at full capacity.

Implementation Method 1

The heat dissipation device is configured to dissipate a heat generated by the first heating elements and the second heating elements along at least one heat dissipation medium direction

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

The fan is configured for driving a heat dissipation medium to pass through the first heating elements and the second heating elements at least along the heat dissipation medium direction

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 3

the heat dissipation board applies a mode of natural cooling to dissipate the heat generated by the first heating elements and the second heating elements

Methodology Applied
Scientific EffectNatural cooling: Free Convection

Data Source

PatentUS10327362B2Multi-channel power source
Publication Date: 2019.06.18 DELTA ELECTRONICS (THAILAND) PUBLIC CO LTD
  • US10327362B2 patent drawing
  • US10327362B2 patent drawing
  • US10327362B2 patent drawing

AI summary

A multi-channel power source includes at least one first power conversion unit, at least one second power conversion unit and a heat dissipation device. The first power conversion unit has a plurality of first subsidiary units. The first subsidiary units are electrically connected with each other. Each of the first subsidiary units has at least one first heating element. The second power conversion unit has a plurality of second subsidiary units. The second subsidiary units are electrically connected with each other. Each of the second subsidiary units has at least one second heating element. The heat dissipation device is configured to dissipate a heat generated by the first heating elements and the second heating elements along at least one heat dissipation medium direction. The first subsidiary units and the second subsidiary units are arranged in an at least partially staggered manner along the heat dissipation medium direction.