Staggered Switching Control for Power Circuit EMI Reduction

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Solution Overview

Problem

In power systems, such as those used in hard disk drives and solid state drives, high-frequency switching in power circuits generates undesirable noise that can be magnified in thin ground planes, leading to electromagnetic interference (EMI) issues, particularly as form factors shrink and ground layers are reduced or eliminated.

Innovation Solution

The implementation of control circuitry that manages high-side and low-side switches in multiple power circuits to prevent them from switching on or off concurrently, using priority rankings and delay mechanisms to synchronize switching based on priority rankings, thereby mitigating noise amplification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-frequency switching is used in power circuits to supply power to different components, then power delivery efficiency is improved, but electromagnetic interference and noise on ground/power planes worsen

Engineering Contradiction:
Improvepower delivery efficiencyVSAvoidelectromagnetic interference
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies periodic action by implementing non-concurrent switching schedules for multiple power circuits. Each power circuit operates with a periodic switching pattern, but the switching events are deliberately错相 (dephased) so that they do not occur simultaneously. This maintains the high-frequency periodic operation needed for efficient power delivery while distributing the electromagnetic noise events in time, preventing their constructive interference and magnification on the ground and power planes.

Inventive Principle:
Principle #19Periodic action

2Adaptability or versatility

If multiple power circuits operate concurrently with high-frequency switching, then power system functionality is improved, but noise magnification on ground planes worsens

Engineering Contradiction:
Improvepower system functionalityVSAvoidnoise magnification
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies segmentation by dividing the operation of multiple power circuits into distinct, non-overlapping time segments. Each power circuit is assigned a specific time window within the overall switching period during which it can switch. This temporal segmentation ensures that while all power circuits remain functional and operational, their switching events are separated in time, preventing the simultaneous noise generation that causes magnification on thin ground planes.

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If ground layers are reduced or eliminated to achieve smaller form factors, then device compactness is improved, but susceptibility to noise worsens

Engineering Contradiction:
Improvedevice form factorVSAvoidnoise susceptibility
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by proactively preventing the generation of simultaneous switching noise at its source, rather than attempting to mitigate or shield against it afterward. By implementing control logic that schedules power circuit switching events to occur at different times, the system preemptively eliminates the conditions that would create magnified noise on thin or absent ground planes, making the system inherently more susceptible to noise without requiring additional ground layer thickness.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS9443431B1System and method for preventing undesirable substantially concurrent switching in multiple power circuits
Publication Date: 2016.09.13 WESTERN DIGITAL TECHNOLOGIES INC
  • US9443431B1 patent drawing
  • US9443431B1 patent drawing
  • US9443431B1 patent drawing

AI summary

A power system is disclosed including a plurality of power circuits, each power circuit providing an independent power output and including a high-side driver coupled to a high-side switch and a low-side drive coupled to a low-side switch, and control circuitry coupled to each of the power circuits. The control circuitry is operable to detect a present state of each high-side and low-side switch, and prevent two or more of the high-side switches from substantially concurrently switching from a first state to a second state, or two or more of the high-side switches and one or more of the low-side switches from substantially concurrently switching from a third state to a fourth state, or two or more of the low-side switches from substantially concurrently switching from the third state to the fourth state.