Staggered TFET With SiGe Epitaxy For High Drive Current

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Solution Overview

Problem

Traditional MOSFETs have reached physical limits as device dimensions shrink and operational voltages decrease, necessitating the exploration of alternative transistor types like Tunneling Field Effect Transistors (TFETs) for improved performance in integrated circuits.

Innovation Solution

The development of a staggered-type Tunneling Field Effect Transistor (TFET) fabrication process involving specific doping levels, epitaxial deposition of SiGe drain regions, and the use of high-k gate dielectrics, along with a planarization process, to enhance tunneling behavior and drive current, compatible with current CMOS manufacturing techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional MOSFETs are used with shrinking device dimensions and decreasing operational voltages, then device density and integration are improved, but device performance and reliability deteriorate due to reaching physical limits

Engineering Contradiction:
Improvedevice densityVSAvoiddevice performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the fundamental operating principle of the transistor from traditional MOSFET drift-diffusion transport to tunneling transport by modifying the band structure parameters. This is achieved through the staggered heterostructure design with specific band offsets, enabling quantum mechanical tunneling that overcomes the physical limits of scaled MOSFETs while maintaining high device density

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite heterostructure combining different semiconductor materials with distinct band structures (e.g., SiGe source/drain regions with Si channel). This composite approach creates favorable band alignment for enhanced tunneling while maintaining CMOS compatibility, resolving the contradiction between high density and reliable performance

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If conventional TFET structures are used, then alternative transistor operation is achieved, but drive current remains insufficient for commercial applications

Engineering Contradiction:
Improvetransistor operation modeVSAvoiddrive current
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The patent applies local quality by creating a staggered heterostructure where different regions have optimized properties: the SiGe source/drain regions provide heavy doping for high tunneling probability, the Si channel provides appropriate effective mass, and the gate dielectric provides strong field control. This localized optimization in each region collectively enhances drive current while maintaining TFET operation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces a staggered offset configuration in the vertical dimension, where the gate electrode extends beyond the channel region on one side. This dimensional change creates an additional tunneling path and enhances gate control over the tunneling barrier, significantly improving drive current beyond conventional planar TFET structures

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If staggered-type TFET fabrication process is implemented with epitaxial deposition and high-k gate dielectrics, then tunneling behavior and drive current are enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvedrive currentVSAvoidfabrication process
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent employs preliminary action by performing selective epitaxial deposition of SiGe regions before complete trench formation, and by preparing high-k gate dielectric layers in advance. These preliminary steps establish the staggered heterostructure and tunneling regions before final device assembly, making the complex fabrication process more manageable and compatible with existing CMOS workflows

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a TFET with a drive current four orders of magnitude greater than conventional TFETs, along with low subthreshold swing and threshold voltage, making it suitable for high-density, low-power integrated circuits.

Implementation Method 1

a tunneling region is modulated by a voltage applied to a gate near the tunneling region

Methodology Applied
Scientific EffectQuantum tunneling:

Implementation Method 2

epitaxial deposition of SiGe drain regions

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Implementation Method 3

use of high-k gate dielectrics

Methodology Applied
Scientific EffectDielectric permittivity: Dielectric Permittivity

Data Source

PatentUS11139165B2Staggered-type tunneling field effect transistor
Publication Date: 2021.10.05 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11139165B2 patent drawing
  • US11139165B2 patent drawing
  • US11139165B2 patent drawing

AI summary

The disclosure describes a tunneling field effect transistor having an overlapping structure between the source and drain regions providing a greater tunneling area. The source or drain region may be a doped region in a semi-conductive substrate. The other source or drain region may be formed by epitaxial deposition over the doped region. The gate is formed over the epitaxial region where the doped and epitaxial regions overlap. The doped region may be formed in a fin structure with the epitaxial region and gate being formed on the top and sides of the fin.