Staggered Valve Control for Drip Irrigation Flow Variance

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Solution Overview

Problem

Irrigation systems with multiple valves experience significant variance in liquid flow rate due to simultaneous activation, requiring excessive design capacity to support peak flow rates during flushing and irrigation, leading to inefficiencies and increased costs.

Innovation Solution

A drip irrigation system with a distribution pipe and branching drip pipes, each equipped with flushing and inlet valves, and command valves that control the opening and closing of these valves to manage flow rates, allowing for staggered flushing and irrigation to maintain a consistent system flow rate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple valves are activated simultaneously for flushing and irrigation, then flushing and irrigation functions are achieved, but the liquid flow rate variance increases significantly requiring excessive design capacity

Engineering Contradiction:
Improveflushing and irrigation functionVSAvoidliquid flow rate variance
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The system divides the irrigation network into multiple sections, each controlled by a separate command valve. This segmentation allows independent control of valve activation in different sections, enabling staggered flushing operations that prevent simultaneous activation of all valves, thereby reducing peak flow rate variance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements periodic flushing cycles where command valves are activated in a sequential manner rather than simultaneously. Each command valve opens and closes in a timed sequence, creating periodic action patterns that distribute the flow rate demand over time and reduce overall variance.

Inventive Principle:
Principle #19Periodic action

2Productivity

If the system is designed to support peak flow rates during simultaneous valve activation, then flushing and irrigation can be performed, but system efficiency decreases and costs increase

Engineering Contradiction:
Improveflushing and irrigation capabilityVSAvoidsystem efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the operation timing of different valve sections based on actual system conditions. Command valves can be programmed to activate at different times, and the system adapts the flushing schedule to match actual irrigation needs, avoiding the inefficiency of fixed simultaneous activation and reducing unnecessary peak flow demands.

Inventive Principle:
Principle #15Dynamics

3Quantity of substance

If more command valves are added to control flushing sequences, then flow rate variance is reduced, but system complexity increases

Engineering Contradiction:
Improveflow rate variance controlVSAvoidvalve control system complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The command valves are designed with multi-functionality, serving both as control elements for staggering flushing operations and as monitoring points for system flow management. This universal design reduces the need for additional specialized components, controlling complexity while maintaining effective flow rate variance reduction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration limits the increase in overall system flow rate during flushing, achieving a smaller variance and resulting in a more efficient and cost-effective system design by configuring the number of drip pipes in each section to balance irrigation and flushing flow rates.

Implementation Method 1

an elastic membrane that divides an enclosed space in the valve into upstream and downstream compartments. The valve has a passage between the compartments and a discharge opening in the upstream compartment. Flow of water from the upstream compartment flowing into the downstream compartment flexes the membrane in the upstream direction until it closes against the discharge opening

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

Upon drop and cessation of the upstream pressure, the membrane will return to its un-flexed state and the valve will be ready for a subsequent flushing action

Methodology Applied
Scientific EffectElastic recovery: Elastic Recovery

Data Source

PatentUS10588275B2Irrigation system
Publication Date: 2020.03.17 NETAFIM LTD
  • US10588275B2 patent drawing
  • US10588275B2 patent drawing
  • US10588275B2 patent drawing

AI summary

A drip irrigation system includes a distribution pipe and drip irrigation pipes that branch off in communication with the distribution pipe. Each drip pipe has a flushing valve coupled to a downstream end and at least some of the drip pipes each have an inlet valve coupled to an upstream end for communication with the distribution pipe. The system further has at least one command valve in communication with the distributing pipe and also with at least some of the inlet vales, wherein opening of the command valve is configured to close the at least some inlet valves.