Staggered Multi-Level Vertical Axis Wind Turbine Design

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Solution Overview

Problem

Conventional wind turbines are costly, inefficient, and noisy, making them unsuitable for widespread adoption, especially for smaller users seeking clean and renewable energy solutions.

Innovation Solution

A staggered multi-level vertical axis wind turbine design featuring a centrally located shaft with multiple rotor levels, each equipped with staggered torque generating elements such as scoop and semi-cylindrical vanes, and an outer cage structure with wind directing elements to optimize wind capture and reduce noise, utilizing a gear box or direct electric generator for efficient energy production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional wind turbine designs are used, then energy production is achieved, but cost and efficiency are insufficient

Engineering Contradiction:
Improveenergy production efficiencyVSAvoidturbine structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The wind turbine is divided into multiple rotor levels (at least two levels) with torque generating elements distributed across different heights along the vertical shaft. This segmentation allows the turbine to capture wind energy more efficiently at multiple positions simultaneously, improving productivity while maintaining a relatively simple vertical axis structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from conventional horizontal axis wind turbines to a vertical axis configuration with multiple levels. This dimensional change allows the turbine to capture wind from various directions and heights, improving energy production efficiency without proportionally increasing structural complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If conventional wind turbine designs are used, then energy production is achieved, but noise levels are high

Engineering Contradiction:
Improvenoise levelVSAvoidenergy production efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

By distributing torque generating elements across multiple vertical levels, the turbine reduces concentrated mechanical stress and operational noise at any single location. The segmented structure also allows for better acoustic isolation between different rotor levels, lowering overall noise levels while maintaining energy production efficiency

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If conventional wind turbine designs are used, then energy production is achieved, but installation cost is prohibitive for smaller users

Engineering Contradiction:
Improveinstallation costVSAvoidenergy production efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The multi-level rotor design with distributed torque generating elements can be manufactured and assembled in modular sections, reducing installation complexity and cost. The vertical axis configuration eliminates the need for complex yaw mechanisms and gearboxes required in horizontal axis turbines, further reducing manufacturing and installation costs while maintaining efficient energy capture

Inventive Principle:
Principle #1Segmentation

4Power

If staggered multi-level rotor design is implemented, then torque generation is optimized, but device complexity increases

Engineering Contradiction:
Improvetorque generationVSAvoid rotor structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The torque generating elements are arranged in a staggered asymmetric pattern across multiple levels rather than symmetrically. This asymmetric staggering optimizes torque generation by ensuring continuous wind interaction throughout the rotation cycle, while the regular repeating pattern at each level keeps manufacturing and assembly complexity manageable

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances energy production efficiency while reducing noise, making it more cost-effective and attractive for smaller users by optimizing torque generation and wind redirection, thus addressing the limitations of conventional wind turbines.

Implementation Method 1

A rotor includes a plurality of torque generating elements distributed about a vertical axis and arranged in at least two rotor levels, each rotor level having a different configuration than another rotor level. Wind directs motion to the torque generating elements

Methodology Applied
Scientific EffectWind Power: Wind Power

Data Source

PatentUS9074580B2Staggered multi-level vertical axis wind turbine
Publication Date: 2015.07.07 CURTIS TOM B
  • US9074580B2 patent drawing
  • US9074580B2 patent drawing
  • US9074580B2 patent drawing

AI summary

A staggered multi-level vertical axis wind turbine includes a cage structure including wind directing elements arranged circumferentially about outer edges thereof. Within the cage structure is a rotor including a centrally located shaft orientated along an axis and extending at least from one end of the cage structured to another end. The rotor includes a first rotor level of torque generating elements of a first type coupled to the shaft. The rotor includes a second rotor level of torque generating elements of a second type coupled to the shaft. The rotor includes a third rotor level including torque generating elements of the first type coupled to the shaft. The wind directing elements receive and re-direct wind onto the torque generating elements of the various levels, thereby producing torque and causing the rotor to spin. The rotor is coupled to an electrical generator, which generates clean and renewable energy.