Staircase Gate Stack Layout for Dense Semiconductor Connections
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Solution Overview
Problem
The increasing number of stacked gate electrodes in semiconductor devices complicates the electrical connection process, leading to integration density challenges and unexpected defects.
Innovation Solution
A semiconductor device design featuring a stack structure with a staircase configuration in the connection region, comprising a gate region and an insulating region, where the gate region includes conductive gate layers and the insulating region includes insulating mold layers, with specific pad structures and capping insulating layers to enhance integration density and connectivity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If the number of stacked gate electrodes is increased to improve integration density, then integration density is improved, but difficulty in electrically connecting the gate electrodes to peripheral circuits increases
Solution Approach 1:
The patent transitions from planar gate electrode arrangement to vertical stacking in the third dimension. Multiple gate electrodes are stacked perpendicular to the substrate surface, allowing integration density to increase without proportionally increasing connection complexity, as connections can be made at different vertical levels
Solution Approach 2:
The connection structure is segmented into multiple levels corresponding to different gate electrode stacks. Each gate electrode can be connected independently at its respective vertical level, allowing modular connection approaches that reduce overall complexity despite increased density
2Quantity of substance
If the number of stacked gate electrodes is increased to improve integration density, then integration density is improved, but unexpected defects occur
Solution Approach 1:
Capping insulating layers are introduced as intermediary structures between stacked gate electrodes. These capping layers provide electrical isolation and mechanical support, preventing defects such as short circuits between adjacent gate electrodes while enabling higher integration density
Solution Approach 2:
The capping insulating layers are placed in advance between gate electrode stacks to prevent potential defects before they occur. This proactive approach cushions against electrical breakdown and structural failures that could arise from increased stacking density
Data Source
AI summary
A semiconductor device includes a lower structure and a stack structure that extends into a connection region on the lower structure, where the stack structure includes gate pads and mold pads. The mold pads include intermediate mold pads that include first intermediate mold pads and a second intermediate mold pad between a pair of the first intermediate mold pads, each of the first intermediate mold pads has a first length in a first direction, the second intermediate mold pad has a second length in the first direction, greater than the first length, one of the intermediate mold pads includes a mold pad portion and an insulating protrusion portion on the mold pad portion, one of the first intermediate mold pads includes the mold pad portion and the insulating protrusion portion, and a central region of the second intermediate mold pad does not include the insulating protrusion portion.


