Stake Pocket Insert with Cam Securement Mechanism

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Solution Overview

Problem

Aftermarket brackets for securing stakes on pickup truck cargo beds often lack the stability, security, and support provided by built-in stake mounting and securement features, necessitating a more effective solution for users who want to install racks or store tools.

Innovation Solution

A stake pocket insert is designed to be positioned in the stake pockets of a vehicle cargo bed sidewall, featuring a stake receptacle with a mounting member and securement mechanism, including clamps and cams or pressure members, to securely hold stakes in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If aftermarket brackets are used to secure stakes on pickup truck cargo beds, then stake mounting capability is provided, but stake stability and security are insufficient compared to built-in features

Engineering Contradiction:
Improvestake mounting capabilityVSAvoidstake stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The stake pocket insert is positioned within the existing stake pocket of the cargo bed sidewall, creating a nested configuration where the aftermarket solution utilizes the original structure. The insert includes a receptacle that receives the stake, with securement mechanisms nested within the same space, maximizing space utilization while providing enhanced stability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The stake securement mechanism includes movable clamps or pressure members that can dynamically adjust to apply force against the stake. These components can move between engaged and disengaged positions, allowing the system to adapt to different stake sizes while maintaining secure holding when engaged.

Inventive Principle:
Principle #15Dynamics

2Reliability

If built-in stake mounting features are included in the vehicle, then stake stability and security are improved, but manufacturing cost and device complexity increase

Engineering Contradiction:
Improvestake stabilityVSAvoidmounting feature complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The stake mounting system is divided into separate functional components: the stake receptacle, the securement mechanism with clamps or pressure members, and the mounting bracket. This segmentation allows each component to be optimized independently and facilitates easier manufacturing and assembly compared to integrated built-in features.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stake securement mechanism is designed to be self-contained, with the clamp or pressure member automatically applying securing force when the stake is inserted. The mechanism uses its own structural elements to provide the securing action without requiring additional external components or complex assembly procedures.

Inventive Principle:
Principle #25Self-service

3Reliability

If stake securement mechanisms with multiple clamps and pressure members are added, then stake retention and support are enhanced, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvestake retentionVSAvoidsecurement mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple securement functions are merged into a single integrated mechanism. The clamp or pressure member combines positioning, securing, and support functions in one component that acts simultaneously on the stake, reducing the number of separate parts needed while maintaining effective retention.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The stake securement mechanism is designed with universal applicability to accommodate different stake types and sizes. The clamp or pressure member can engage with various stake configurations through a single standardized interface, providing multi-functional capability without requiring multiple specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20190031250A1Stake pocket insert
Publication Date: 2019.01.31 TOYOTA JIDOSHA KK
  • US20190031250A1 patent drawing
  • US20190031250A1 patent drawing
  • US20190031250A1 patent drawing

AI summary

A stake pocket insert is structured to be positionable in a stake pocket of a vehicle cargo bed side wall. The stake pocket insert includes a stake receptacle defining a stake-receiving cavity and a mounting member secured to the stake receptacle and structured to define an opening leading from an exterior of the stake pocket insert into the stake-receiving cavity. A stake securement mechanism is mounted along a first portion of the stake pocket insert. The stake securement mechanism is structured to be operable to press against a stake positioned in the stake-receiving cavity so as to bias the stake against a bearing surface, thereby securing the stake within the stake receptacle between the stake securement mechanism and the bearing surface.