Stamped Sheet Metal Dipole Antenna With Embedded Impedance Matching

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Solution Overview

Problem

Conventional dipole antennas require external impedance matching components, which increase size and cost, and struggle to efficiently operate across multiple frequency bands within limited spatial constraints.

Innovation Solution

A multi-band dipole antenna structure formed from a single sheet of metal with embedded impedance matching elements, featuring cantilevered arms and a cantilevered structure that connects to a PCB, allowing for tunable frequency bands without external matching components, and minimizing the impact of PCB potting on frequency response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional dipole antennas use external impedance matching components, then impedance matching is achieved, but device size and cost increase

Engineering Contradiction:
Improveimpedance matchingVSAvoidnumber of external components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the impedance matching function with the antenna structure itself by embedding matching elements directly into the stamped metal sheet. This integration eliminates the need for separate external matching components, thereby reducing device complexity and cost while maintaining reliable impedance matching across multiple frequency bands.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The stamped metal sheet serves multiple functions simultaneously: it forms the dipole arms, provides structural support, and incorporates embedded impedance matching elements. This multi-functionality allows a single component to achieve both radiation and impedance matching, reducing the overall number of components needed in the antenna system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If conventional dipole antennas operate across multiple frequency bands, then frequency versatility is improved, but spatial constraints are violated due to size requirements

Engineering Contradiction:
Improvefrequency band coverageVSAvoidantenna size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The antenna is designed with multiple dipole arms of different lengths, where each arm or segment is optimized for specific frequency bands. This segmentation allows the antenna to resonate at multiple frequencies simultaneously, achieving broad frequency coverage while keeping each individual segment compact, thus satisfying spatial constraints.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes a planar stamped metal structure that can be folded or bent into three-dimensional configurations. This dimensional transformation allows the antenna to achieve the electrical length required for multiple frequency bands while maintaining a compact footprint when deployed, effectively resolving the conflict between frequency versatility and spatial constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If dipole arms are positioned close to PCB for compact design, then spatial efficiency is improved, but frequency response is degraded due to PCB potting impact

Engineering Contradiction:
Improveantenna compactnessVSAvoidfrequency response
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent introduces a cantilevered support structure as an intermediary element that physically separates the dipole arms from the PCB while maintaining electrical connections. This mediator allows the antenna to be positioned close to the PCB for compactness while preventing direct contact that would cause degradation from PCB potting, thus preserving frequency response integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cantilevered support structure creates an asymmetric configuration where the dipole arms are offset from the PCB plane. This asymmetric positioning minimizes the interaction between the antenna and PCB potting materials, reducing frequency response degradation while maintaining compact overall dimensions.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS11962102B2Multi-band stamped sheet metal antenna
Publication Date: 2024.04.16 NEPTUNE TECH GROUP INC
  • US11962102B2 patent drawing
  • US11962102B2 patent drawing
  • US11962102B2 patent drawing

AI summary

A dipole antenna structure that includes a sheet of metal that forms elements of a dipole antenna. The sheet of metal includes a first arm, and a second arm connected to the first arm, and formed substantially co-planar with, and non-parallel to, the first arm. The sheet of metal further includes at least one impedance matching element connected to the first arm and the second arm, where the at least one impedance matching element is formed in the sheet of metal at an angle relative to a plane that coincides with the substantially co-planar first and second arms.