Stand-Alone Feed-Through Via Layout for Lower RC Delay in IC Routing

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Solution Overview

Problem

Existing integrated circuit (IC) devices face challenges in reducing signal delays due to resistance-capacitance (RC) delays, particularly in the routing connections on the front- and back-sides of the substrate.

Innovation Solution

The implementation of stand-alone feed-through vias (FTVs) that electrically connect features on the front and back sides of the substrate, reducing the need for additional metal layers in the front-side routing and optimizing the layout to overlap with functional circuit cells, thereby minimizing RC delays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If embedded FTVs are used in functional circuit cells, then routing connections can be made on the front side, but front-side routing resistance increases due to additional metal layers required

Engineering Contradiction:
Improverouting connection implementationVSAvoidsignal transmission quality
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent extracts the FTV function from the functional circuit cells, creating separate stand-alone FTV cells. This separation eliminates the need for additional front-side metal layers, reducing routing resistance while maintaining manufacturing ease through standardized cell structures.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent moves FTV connections from the front side to the back side of the substrate, changing the spatial dimension of routing. Back-side routing through stand-alone FTV cells reduces front-side routing complexity and resistance without compromising signal quality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If stand-alone FTV cells are used with back-side routing, then front-side routing resistance is reduced, but routing connection complexity increases

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidrouting connection structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the circuit into functional circuit cells and stand-alone FTV cells, allowing independent optimization of each. This segmentation simplifies the overall routing structure by separating signal generation from signal transmission through the substrate.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stand-alone FTV cells serve as universal connection points for multiple functional circuits. Each FTV cell can connect to multiple front-side cells, reducing the need for dedicated routing structures and simplifying the overall connection architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If additional metal layers are added on the front side for embedded FTVs, then routing connections are enabled, but manufacturing complexity and cost increase

Engineering Contradiction:
Improverouting connection implementationVSAvoidmetal layer structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent extracts the FTV function from front-side metal layers and implements it through separate stand-alone cells on the back side. This eliminates the need for additional front-side metal layers, reducing manufacturing complexity while maintaining routing connectivity.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20260005130A1Method of manufacturing integrated circuit (IC) device having stand-alone feed-through via and system for same
Publication Date: 2026.01.01 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20260005130A1 patent drawing
  • US20260005130A1 patent drawing
  • US20260005130A1 patent drawing

AI summary

A semiconductor device includes a circuit having a first pin; a first conductor extending in a first direction, the first circuit being between a second conductor and a first side of the first conductor; a circuit having a second pin; and a connection to couple a signal between the first pin and the second pin, the connection including: a first conductive element extending in a second direction, the first conductive element connected to the first pin on the first side of the first conductor; a first via structure connecting the first conductive element to a back of the substrate, including a first feed-through via (FTV) on a second side of the first conductor; a second via structure to provide the signal to a front of the substrate, the second via structure including a second FTV; and a second conductive element connected to the second via structure and the second pin.