Standard Cell Power Rail Layout to Prevent Via Bridging

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Solution Overview

Problem

The increasing complexity and miniaturization of semiconductor devices lead to higher yield loss, reduced reliability of electrical interconnections, and low testing coverage, necessitating improvements in device structure and manufacturing methods to enhance robustness, reduce manufacturing costs, and shorten processing time.

Innovation Solution

The implementation of specific design layouts and biasing path configurations for standard cells in semiconductor devices, including unique arrangements of conductive vias and power rails, to minimize defects and optimize manufacturing efficiency, such as ensuring adequate pitch between conductive vias and power rails to prevent bridging issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If functional density is increased and geometric size is decreased, then device capability is improved, but manufacturing complexity increases and reliability decreases

Engineering Contradiction:
Improvefunctional densityVSAvoidelectrical interconnection reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent divides the power supply routing into separate dedicated lanes (first power supply lane and second power supply lane) that are spatially segregated and do not share common conductive vias. This segmentation prevents interference between adjacent cells and eliminates bridging risks, thereby maintaining high functional density while improving electrical interconnection reliability through physical separation of power supply paths.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If device size is miniaturized, then device capability is improved, but manufacturing complexity and yield loss increase

Engineering Contradiction:
Improvedevice sizeVSAvoidmanufacturing complexity
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The patent establishes specific design rules and layout constraints during the design phase that pre-prevent manufacturing defects. By mandating separate power supply lanes with dedicated conductive vias and prohibiting shared via usage, the design inherently prevents bridging issues and manufacturing variability, simplifying the manufacturing process and improving yield despite miniaturization.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If standard cells are placed closer together, then manufacturing efficiency is improved, but interference between adjacent cells increases

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidcell interference
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the power supply routing function from the shared interconnect structure and creates dedicated power supply lanes with专属 conductive vias for each cell. This separation removes the interference mechanism between adjacent cells, allowing standard cells to be placed closer together without risking signal interference or bridging, thereby improving manufacturing efficiency while eliminating harmful interactions.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11784179B2Structure and method of power supply routing in semiconductor device
Publication Date: 2023.10.10 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11784179B2 patent drawing
  • US11784179B2 patent drawing
  • US11784179B2 patent drawing

AI summary

A layout method and a layout system are disclosed. The layout method includes generating a design data comprising an electronic circuit, and generating a design layout by placing a first cell corresponding to the electronic circuit. The first cell includes a first source/drain region, a second source/drain region and a gate electrode, wherein the gate electrode define an odd-numbered track and an even-numbered track. The first cell also includes a first power rail, a first conductive via within the odd-numbered track, a second power rail and a second conductive via within the even-numbered track. The first source/drain region is electrically connected to the first power rail through the first conducive via, and the second source/drain region is electrically connected to the second power rail through the second conducive via.