Standby Device Configuration for Workflow Fleet Quality Control
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Solution Overview
Problem
Managing a large fleet of devices in a workflow environment is challenging due to issues with output quality detection, maintenance scheduling, device configuration management, and the need for technical expertise, which can lead to unsalable outputs, downtime, and increased operating costs.
Innovation Solution
A device network system that includes workflow devices with integrated verification systems for output quality monitoring, standby devices capable of replicating various configurations, and methods for managing performance objectives without requiring IT expertise, allowing for efficient introduction of standby devices and configuration data sharing among devices.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of energy
If periodic sampling and testing is used for quality monitoring, then operating costs are reduced, but quality issues may go undetected for some time leading to unsalable outputs and downtime
Solution Approach 1:
The patent implements continuous feedback loops where device information is constantly monitored and compared against parameter values. When deviations are detected, automatic instructions are sent to address the issues, ensuring timely quality detection without periodic delays.
Solution Approach 2:
The system maintains continuous monitoring of device information rather than periodic sampling. This continuous action ensures quality issues are detected immediately when they occur, preventing unsalable outputs while managing operational efficiency.
2Reliability
If maintenance is performed frequently, then device reliability is improved, but operating costs increase due to avoidable maintenance
Solution Approach 1:
The system performs preliminary monitoring of device information and detects maintenance requirements before actual failures occur. By identifying trends and deviations early, maintenance can be scheduled proactively, improving reliability while avoiding unnecessary frequent maintenance.
Solution Approach 2:
The system automatically monitors its own device information and detects when maintenance is actually needed, eliminating the need for predetermined frequent maintenance schedules. This self-monitoring approach ensures maintenance is performed only when necessary.
3Reliability
If multiple standby devices are maintained for different configurations, then device availability is improved, but device complexity and costs increase
Solution Approach 1:
The patent implements universal device information structures and standardized parameter comparisons that allow a single standby device to replace multiple workflow devices with different configurations. The standardized monitoring approach works across diverse device types, reducing the number of standby devices needed.
Solution Approach 2:
The system uses configuration data sharing and replication to allow standby devices to assume different roles. Rather than maintaining physical duplicates for each configuration, the system replicates configuration data to enable flexible device substitution.
4Measurement precision
If specialized IT support is required for fleet management, then device management precision is improved, but ease of operation deteriorates
Solution Approach 1:
The system automatically monitors device information, compares it against parameter values, and sends instructions to address deviations without human intervention. This self-service capability maintains precise monitoring while eliminating the need for specialized IT support.
Solution Approach 2:
The patent introduces an automated intermediary system that acts as a bridge between device monitoring and corrective actions. This automated mediator handles the complex analysis and decision-making, allowing users without IT expertise to benefit from precise device management.
Data Source
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AI summary
Methods of managing a fleet of devices are provided, as are methods for configuring a standby device for a job in a workflow environment, and methods for performing a job in a workflow environment. Device information is analyzed, such as information pertaining to verification systems. Device instructions are sent to various locations on a device network in response to a deviation from a parameter value having been detected. The deviation from the parameter value may correspond to printed media and/or indicia produced by one or more devices. A workflow device and a standby device are provided, and the workflow device sends configuration data to the standby device. The standby device installs configuration data and is introduced into the workflow environment.