Standby Track Circuit Card Module for Railway Wayside Signaling

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Solution Overview

Problem

Current signaling control systems in railway wayside locations are susceptible to single points of failure due to track circuit cards being directly connected to rails, which can be affected by lightning and over-voltage, and lack support for standby concepts, leading to potential system failures.

Innovation Solution

Implementing a warm-standby or hot-standby track card system where two track cards are connected to the same track, with the inactive card insulated by an air-gap and running continuous online checks to ensure it can take over control in case of the active card's failure, providing a redundant system that mirrors data in real-time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If track circuit cards are directly connected to rails to detect train presence, then signaling control function is achieved, but the system becomes susceptible to lightning and over-voltage causing single point of failure

Engineering Contradiction:
Improvesystem reliabilityVSAvoidlightning and over-voltage susceptibility
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A standby track circuit card is pre-configured and continuously tested online before actual failure occurs. The standby card is kept ready with all necessary configurations and undergoes continuous functional checks to ensure it can immediately take over if the active card fails due to lightning or over-voltage events.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements a redundant standby track circuit card that acts as a protective cushion against failures. This standby card is insulated from the rails by an air-gap relay and is prepared in advance to absorb or mitigate the impact of harmful events like lightning strikes or over-voltage conditions that affect the active card.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If a standby track circuit card is implemented with air-gap insulation to prevent direct connection to rails, then protection from over-voltage is achieved, but the standby card must continuously run online checks increasing system complexity

Engineering Contradiction:
Improveprotection from over-voltageVSAvoidonline check mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

An air-gap relay serves as an intermediary element that electrically insulates the standby track circuit card from direct connection to the rails. This mediator allows the standby card to be protected from over-voltage while still enabling controlled electrical connection when needed for takeover, and facilitates the online check mechanism without requiring complex direct wiring.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Duration of action of stationary object

If two track cards are connected to the same track with warm-standby configuration, then continuous operation is ensured, but the inactive card requires insulation from rails by air-gap relay

Engineering Contradiction:
Improvecontinuous operationVSAvoidair-gap relay insulation
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The standby track circuit card is pre-positioned and configured in warm-standby mode with all necessary operational parameters loaded beforehand. The air-gap relay is pre-established to provide immediate insulation protection, allowing the system to maintain continuous operation without requiring complex real-time switching or reconfiguration when takeover is needed.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10507852B2Warm or hot standby track card module for use on a wayside of a railway system
Publication Date: 2019.12.17 SIEMENS MOBILITY INC
  • US10507852B2 patent drawing
  • US10507852B2 patent drawing
  • US10507852B2 patent drawing

AI summary

A coded track circuit of a signaling control equipment to be located at a wayside location of a railway track is provided. The coded track circuit comprises a first track circuit card coupled to rails of the railway track to detect an absence of a train on the railway track, inform signallers and control relevant signals via track codes. The coded track circuit further comprises a second track circuit card coupled to rails of the railway track, the second track circuit card is inactive but ready to provide a warm-standby or a hot-standby such that the second track circuit card to take over control from the first track circuit card should the first track circuit card fails.