Vehicle Standing Pedal Debris Prevention via Rocker Axis Consolidation

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Solution Overview

Problem

Standing pedals for vehicles are prone to debris accumulation, which can compromise their durability and functionality, and existing designs often require complex modifications to address this issue.

Innovation Solution

The pivot axis of the pedal arm and power transmission element are located on a common side of the rocker, with the return spring also positioned on this side, simplifying the design and enhancing durability by preventing debris entry and using hysteresis contact surfaces to maintain a defined power transmission axis, while allowing for flexible geometry and material choices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the pedal arm and power transmission element are positioned on opposite sides of the rocker, then debris can be more easily cleared from the mechanism, but the structural complexity increases and durability decreases

Engineering Contradiction:
ImprovedurabilityVSAvoiddesign complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the pedal arm and power transmission element to the same side of the rocker, consolidating components that were previously distributed on opposite sides. This simplification reduces the number of parts and assembly steps while maintaining functional integrity, directly addressing the contradiction between reliability and device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Instead of the conventional design where the pedal arm and power transmission element are on opposite sides of the rocker, the patent inverts this arrangement by positioning both components on the same side. This inversion simplifies the overall structure and reduces complexity while improving durability through easier maintenance and fewer potential failure points.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If the pedal mechanism is designed with multiple components for debris protection, then durability is improved, but the device complexity and space requirements increase

Engineering Contradiction:
ImprovedurabilityVSAvoidspace requirement
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent combines multiple protective functions into the existing component layout by positioning all critical elements on one side of the rocker. This merging approach provides debris protection through simplified geometry without requiring additional protective components, thereby maintaining durability while reducing space requirements.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the return spring is positioned on the opposite side of the rocker, then the power transmission axis remains straight, but the design complexity increases and durability decreases

Engineering Contradiction:
ImprovedurabilityVSAvoiddesign complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the return spring with the other components on the same side of the rocker, eliminating the need for complex cross-side arrangements. This consolidation simplifies the design while maintaining proper power transmission through the spring's positioning and attachment geometry.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent inverts the conventional return spring positioning by placing it on the same side as the pedal arm and power transmission element rather than on the opposite side. This inversion simplifies the overall design and improves durability through reduced complexity and easier maintenance access.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a robust and durable standing pedal that effectively prevents debris intrusion and maintains proper function over a prolonged period with minimal design alterations, enhancing durability and simplifying the mechanism.

Implementation Method 1

a return spring (12) for forcing said pedal arm (4) into a direction of said idle position of said pedal arm (4)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

at least one pair of contact surfaces of said rocker and said support are designed, configured and located to each other to provide a hysteresis

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Data Source

PatentUS11225141B2Standing pedal for a vehicle
Publication Date: 2022.01.18 HELLA GMBH & CO KGAA
  • US11225141B2 patent drawing
  • US11225141B2 patent drawing
  • US11225141B2 patent drawing

AI summary

A standing pedal is provided for a vehicle, comprising a support, a pedal arm, a rocker, a return spring for forcing the pedal arm into a direction of an idle position of the pedal arm, and a power transmission element. The return spring is linked to the support and the rocker in a power transmitting manner. The power transmission element is linked to the pedal arm and the rocker in a power transmitting manner. In order to provide a standing pedal for a vehicle, which is robust and shows an enhanced durability, the pivot axis of the pedal arm and the power transmission element are located on a common first side of the rocker with respect to a basic part of the rocker.