Standing Seam Clips With Sliding Base Slots

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Solution Overview

Problem

Existing standing seam clips in roof decking systems often bind during thermal expansion and contraction, leading to damage due to inadequate lateral movement, which existing technologies fail to adequately address.

Innovation Solution

The development of improved standing seam clips and perimeter clips that allow for horizontal movement by incorporating sliding mechanisms with fasteners and base slots, along with reinforcing features like ribs and tabs, to prevent binding and maintain structural strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If standing seam clips are used to connect roof panels to support members, then the roof panels can be securely attached, but the clips may bind and prevent lateral movement during thermal expansion and contraction, leading to roof damage

Engineering Contradiction:
Improvestructural strength of clipsVSAvoidlateral movement capability
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The clip design incorporates a slot in the base that allows the fastener to move laterally relative to the base, enabling the connector to accommodate thermal expansion and contraction of the roof panels while maintaining secure attachment. This dynamic adjustment mechanism resolves the contradiction between secure attachment and lateral movement capability.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the connector is allowed to slide freely in the base slot, then lateral movement is accommodated, but the structural strength and stability of the connection may be compromised

Engineering Contradiction:
Improvelateral movement capabilityVSAvoidstructural strength of clips
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The slot is designed with specific dimensions and the fastener includes engagement features that provide predetermined limits to lateral movement. This allows the connector to slide sufficiently to accommodate thermal expansion while maintaining structural integrity through the engagement features that prevent excessive movement or detachment.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If reinforced features like ribs and tabs are added to maintain structural strength, then the clips can withstand thermal cycling, but the device complexity increases

Engineering Contradiction:
Improvethermal cycle resistanceVSAvoidclip structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The clip is divided into distinct functional components: a base with a slot for lateral movement, a fastener for securing to support members, and a connector for attaching to roof panels. Reinforcing ribs and tabs are strategically placed on specific components to provide necessary strength while keeping each component's design focused and manageable, thus balancing reliability with complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These clips enable improved thermal cycle resistance and prevent damage by allowing for necessary lateral movement while maintaining or exceeding the structural strength of metal roof decking systems.

Implementation Method 1

The connector moves relative to the base to accommodate lateral movement of the roof in response to expansion and contraction of the roof panels due to heating and cooling.

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

The panel connector is configured to slide with respect to the panel base as the at least two fasteners slide within the panel base slot.

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10385571B2Seam clips and roof decking systems utilizing the seam clips
Publication Date: 2019.08.20 AMERICAN BUILDINGS CO
  • US10385571B2 patent drawing
  • US10385571B2 patent drawing
  • US10385571B2 patent drawing

AI summary

Embodiments of the present invention relate to standing seam clips (e.g., panel clips and perimeter clips) that allow for improved horizontal movement of decking panels while reducing or preventing the issues associated with the binding of the standing seam clips that result in damaged roofs when the roof panels expand and contract due to temperature changes of the roof panels during heating and cooling cycles.