Staple Removing Device Guide for Closed Booklet Binding

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Solution Overview

Problem

Existing staple removing devices are unable to efficiently remove staples from booklets bound in a two-fold bookbinding manner without opening the booklet, as they require a larger depth dimension to align the staple with the wedge-shaped member, which is not feasible with the minimal depth design.

Innovation Solution

A staple removing device with an aligning part and a guide part that guides the fold of the booklet to the aligning part, and a removing part that moves in a direction intersecting with the fold to engage with the crown portion of the staple, allowing for staple removal without opening the booklet by utilizing a guide that includes a tapered shape to align and position the staple correctly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the dimension in the depth direction of the sheet bundle insertion opening is suppressed to the bare minimum, then the device does not become large, but it is not possible to set the staple in a position in which the staple is removed by the wedge-shaped member when the booklet is opened

Engineering Contradiction:
Improvedevice sizeVSAvoidstaple removal capability
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent changes the approach from opening the booklet (requiring large depth) to keeping it closed and using the guide to position the staple at the fold location. The removing part operates in a direction intersecting with the fold, utilizing the three-dimensional arrangement of the closed booklet to achieve staple removal without increasing device depth.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The guide acts as an intermediary component that receives the closed booklet and positions its fold against the aligning part. This intermediary positioning mechanism enables the removing part to access and remove the staple at the correct location without requiring the booklet to be opened or the device to have large depth dimensions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the dimension in the depth direction of the opening in which the booklet is inserted is set to a length within which one side of the opened booklet can enter, then the staple can be aligned with the wedge-shaped member, but the device is enlarged

Engineering Contradiction:
Improvestaple alignment capabilityVSAvoiddevice size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

Instead of opening the booklet to access the staple (conventional approach requiring large depth), the patent inverts the approach by keeping the booklet closed and using the guide to position the staple at the fold location where it can be accessed by the removing part operating in an intersecting direction.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent utilizes the three-dimensional configuration of the closed booklet, operating in a direction that intersects with the fold rather than requiring linear depth access. This dimensional approach allows staple removal without increasing the depth dimension of the device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11717949B2Staple removing device and guide
Publication Date: 2023.08.08 MAX CO LTD
  • US11717949B2 patent drawing
  • US11717949B2 patent drawing
  • US11717949B2 patent drawing

AI summary

A staple removing device includes an aligning part with which a fold of a booklet stitched by a staple having a crown portion and leg portions and folded along an extension direction of the crown portion is brought into contact, a guide part that guides the fold of the booklet to the aligning part; and a removing part having an operating part that moves in a direction intersecting with the fold of the booklet, to engage with the crown portion of the staple that stitches the booklet.