Circular Stapler Anvil Spline Alignment Offset

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Solution Overview

Problem

Existing circular stapling devices face issues with reliable alignment of the anvil assembly's staple forming pockets with the staple cartridge's receiving pockets, leading to potential damage and malformation of staples due to spline misalignment or binding.

Innovation Solution

The anvil assembly features a spline configuration with proximally offset apexes and laterally offset tapered cam surfaces, which reduces the likelihood of spline binding and crashing, ensuring proper alignment and operation by sequentially engaging splines to align the anvil assembly with the shell assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional spline alignment structures are used, then the anvil assembly can be attached to the shell assembly, but spline binding or crashing may occur preventing proper alignment

Engineering Contradiction:
Improvealignment reliabilityVSAvoidspline engagement smoothness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies asymmetry by configuring the splines with non-uniform characteristics - specifically, the first spline has a different length than the second and third splines, and the tapered surfaces are positioned asymmetrically relative to the spline axes. This asymmetric configuration ensures that during attachment, the shorter splines engage first to guide alignment, while the longer spline engages last to finalize the aligned position, preventing binding and crashing that would occur with symmetric spline configurations

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements preliminary action through the offset apexes of the tapered cam surfaces. The apexes are positioned at different longitudinal locations along the splines, with the first spline's apex offset from the second and third splines' apexes. This preliminary positioning ensures that during the attachment process, the splines engage in a predetermined sequence that pre-establishes proper alignment before final engagement, preventing misalignment and binding

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If spline apexes are aligned, then engagement is straightforward, but misalignment causes spline damage and staple malformation

Engineering Contradiction:
Improvespline assembly simplicityVSAvoidstaple forming pocket alignment precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The offset apexes perform a preliminary alignment function during the attachment process. As the anvil assembly is attached to the shell assembly, the tapered surfaces with offset apexes guide the splines into proper alignment sequentially, ensuring that the staple forming pockets are precisely aligned with the staple receiving pockets before final engagement occurs

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies local quality by giving each spline different characteristics - the first spline has a different length and apex position compared to the second and third splines. This localized differentiation ensures that specific portions of the spline assembly perform specific functions: the shorter splines with offset apexes guide preliminary alignment, while the longer spline finalizes the precise alignment, thereby ensuring manufacturing precision without requiring complex assembly procedures

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP3600078B1Circular stapling device with alignment splines
Publication Date: 2022.06.22 COVIDIEN LP
  • EP3600078B1 patent drawingFigure 1
  • EP3600078B1 patent drawingFigure 2
  • EP3600078B1 patent drawingFigure 3

AI summary

Disclosed an anvil assembly and a tool assembly. An anvil assembly (20) comprising: an anvil shaft (36) defining a longitudinal axis and supports a first spline (38a), a second spline (38b), and a third spline (38c). Each of the first, second, and third splines includes a pair of tapered camming surfaces (42, 44) that meet at a proximal end of the respective spline to define an apex (46). The apex (46) of the first spline (38a) is positioned on the anvil shaft (36) at a location proximal of the apex (46) of the second spline (38b), and the apex (46) of the second spline (38b) is positioned on the anvil shaft (36) at a location proximal of the apex (46) of the third spline (38c). In embodiments, each of the splines includes an apex (46). The apex (46) of the first spline (38a) is aligned with a longitudinal axis of the first spline (38a) and the apex (46) of the second and third splines are aligned with a longitudinal axis of the second and third splines, respectively.