Surgical Stapler Cartridge Actuation Sled Staggered Camming

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Solution Overview

Problem

Current surgical stapling instruments face challenges in efficiently deploying staples with varying sizes and shapes, which can affect tissue compression and fluid diffusion during procedures.

Innovation Solution

The design incorporates an actuation sled with camming members and staple pushers that are longitudinally staggered and offset, allowing for the controlled ejection of staples of different sizes and shapes, creating a tissue compression gradient that facilitates fluid diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If staples of varying sizes and shapes are deployed using conventional stapling instruments, then the ability to adapt to different tissue types is improved, but the consistency of tissue compression and fluid diffusion is worsened

Engineering Contradiction:
Improveability to deploy staples of varying sizes and shapesVSAvoidconsistency of tissue compression and fluid diffusion
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The tissue compression surface is configured with varying compression characteristics at different locations to match the specific sizes and shapes of different staples. This allows each staple to receive appropriate localized compression forces, ensuring consistent tissue compression and fluid diffusion regardless of staple variation, thereby resolving the contradiction between adaptability and reliability

Inventive Principle:
Principle #3Local quality

2Device complexity

If a single tissue compression surface is used for all staples, then the device complexity is reduced, but the ability to optimize tissue compression for different staple configurations is worsened

Engineering Contradiction:
Improvenumber of tissue compression surfacesVSAvoidtissue compression optimization for different staple configurations
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

Rather than using multiple separate compression surfaces, the invention implements a single compression surface with spatially varying compression characteristics. This approach maintains device simplicity while achieving optimized tissue compression for different staple configurations through localized property variations, resolving the contradiction between device complexity and manufacturing precision

Inventive Principle:
Principle #3Local quality

3Productivity

If staples are deployed without considering fluid diffusion pathways, then the deployment speed is improved, but the hemostasis effectiveness is worsened

Engineering Contradiction:
Improvestaple deployment speedVSAvoidhemostasis effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The tissue compression surface is pre-configured with compression characteristics that anticipate and facilitate fluid diffusion pathways before staples are fully deployed. This preliminary optimization of compression forces ensures that fluid diffusion and hemostasis are enhanced from the outset, resolving the contradiction between deployment speed and hemostasis effectiveness

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11931038B2Cartridge assemblies for surgical staplers
Publication Date: 2024.03.19 CILAG GMBH INTERNATIONAL
  • US11931038B2 patent drawing
  • US11931038B2 patent drawing
  • US11931038B2 patent drawing

AI summary

Surgical stapling devices are disclosed herein that improve on the disclosures of previous surgical stapling devices.