Surgical Stapler Incompatible Cartridge Prevention

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Solution Overview

Problem

In surgical procedures, clinicians may inadvertently select an incompatible staple cartridge for a surgical stapler, leading to improper staple formation and ineffective tissue sealing.

Innovation Solution

The surgical stapler is designed with features that prevent the loading of incompatible staple cartridges, including compatibility lugs and recesses in the cartridge jaw and staple cartridge, which ensure proper seating and prevent firing of incompatible cartridges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the surgical stapler is designed with compatibility lugs and recesses to prevent incompatible staple cartridge use, then the reliability of tissue sealing is improved, but the device complexity increases

Engineering Contradiction:
Improvetissue sealing integrityVSAvoidcompatibility mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The compatibility lug on the staple cartridge and the corresponding recess in the cartridge jaw are designed with asymmetric geometries that only match between compatible pairs. The lug has specific dimensional characteristics (length, width, positioning) that correspond to a uniquely shaped recess, creating a mechanical key-lock system. This asymmetric design ensures that only the correct staple cartridge can be properly seated in its designated surgical stapler, preventing incompatible combinations while maintaining straightforward operation for compatible pairs.

Inventive Principle:
Principle #4Asymmetry

2Ease of operation

If the cartridge jaw is designed to fully receive compatible staple cartridges, then the ease of operation is improved, but the object-affected harmful factors worsen due to risk of improper staple formation

Engineering Contradiction:
Improvecartridge loading easeVSAvoidimproper staple formation risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The compatibility lug and recess mechanism acts as a preliminary preventive measure that blocks the loading of incompatible staple cartridges before the clinician can attempt to fire them. By designing the cartridge jaw with a recess that only accommodates the specific geometry of compatible cartridge lugs, the system proactively prevents the harmful outcome of improper staple formation. The clinician experiences no additional difficulty loading compatible cartridges, as the lug simply guides proper insertion, while incompatible cartridges are physically blocked from full seating.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS12324583B2Incompatible staple cartridge use prevention features for surgical stapler
Publication Date: 2025.06.10 CILAG GMBH INTERNATIONAL
  • US12324583B2 patent drawing
  • US12324583B2 patent drawing
  • US12324583B2 patent drawing

AI summary

A surgical stapler kit includes a surgical stapler having a body, a shaft, and an end effector. The kit includes a first staple cartridge having a first cartridge body and a first sled, and a second staple cartridge having a second cartridge body and a second sled. When the first staple cartridge is at least partially seated within a cartridge jaw with the first sled in a proximal undisplaced position, a knife drives the first sled distally to deploy staples from the first cartridge body. When the second staple cartridge is at least partially seated within the cartridge jaw with the second sled in a proximal undisplaced position, the knife advances distally into a lockout position before causing any staples to be deployed from the second cartridge body.