Surgical Stapler Jaw Biasing Mechanism for Confined Access

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Solution Overview

Problem

Surgical stapling devices with extended jaws face challenges in fully opening due to anatomical confinement during procedures like bariatric and bowel surgeries, making it difficult to access and treat tissue effectively.

Innovation Solution

A surgical stapling device equipped with a biasing mechanism featuring spiral springs and a roller, which moves the cartridge assembly from an open to a clamped position, ensuring access to tissue, and a drive member with a toothed rack that engages the roller to wind the springs, facilitating parallel alignment and efficient stapling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the jaws of the tool assembly are extended in length to reach confined surgical sites, then the ability to access deep anatomical structures is improved, but the difficulty to fully open the jaws increases due to anatomical confinement

Engineering Contradiction:
Improvejaw lengthVSAvoidjaw opening
Core Design Contradiction:
Length of moving objectVSEase of operation

Solution Approach 1:

The patent implements a dynamic jaw opening mechanism where the cartridge assembly pivots relative to the anvil along a curved path rather than a simple linear motion. This dynamic movement allows the extended jaws to navigate around anatomical obstacles while still achieving full opening, resolving the contradiction between jaw length and ease of opening in confined spaces

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces a biasing mechanism with spiral springs and a roller as an intermediary element between the drive member and the cartridge assembly. This intermediary mechanism facilitates smooth pivoting motion of the extended jaws, enabling them to overcome anatomical confinement and achieve full opening despite their extended length

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a biasing mechanism with spiral springs and roller is added to facilitate jaw movement, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improvejaw movementVSAvoidmechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The biasing mechanism with spiral springs is designed to be self-regulating, automatically providing the necessary force to pivot the cartridge assembly along its curved path. The mechanism uses the natural elastic properties of the springs to facilitate jaw movement without requiring additional control systems, thereby improving ease of operation while limiting the increase in complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent combines the biasing mechanism, drive member, and cartridge assembly pivot into an integrated unit where the spiral springs are mounted on bosses that extend into the anvil cavity. This merging of components reduces the overall complexity compared to having separate, independently controlled mechanisms for each function

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides enhanced access to tissue during surgical procedures by ensuring the jaws can be fully opened and easily transitioned to a clamped position, reducing procedural trauma and recovery time.

Implementation Method 1

The biasing mechanism includes at least one spiral spring... The coil portion of the at least one spiral spring is supported on the boss on the at least one side wall of the anvil in a position between the anvil and the channel member

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The beam portion includes a toothed rack that is engaged with the toothed portion of the roller such that movement of the drive member from its retracted position towards its advanced position causes rotation of the roller to wind the at least one spiral spring about the roller

Methodology Applied
Scientific EffectGear mechanism: Gear

Data Source

PatentUS11766256B2Surgical stapling device with parallel jaw closure
Publication Date: 2023.09.26 COVIDIEN LP
  • US11766256B2 patent drawing
  • US11766256B2 patent drawing
  • US11766256B2 patent drawing

AI summary

A surgical stapling device includes a tool assembly having an anvil, a cartridge assembly movable in relation to the anvil between open and clamped positions, a drive member, and a biasing mechanism or member. The biasing mechanism or member is configured to urge the cartridge assembly in relation to the anvil assembly to its fully open position to provide access to tissue during a surgical procedure.