Surgical Stapler Shaft Orientation Sensor Adaptive Control

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Solution Overview

Problem

Existing surgical instruments lack an adaptive control system that enables precise and intuitive control over stapling and cutting operations, particularly in complex tissue environments.

Innovation Solution

The development of a surgical instrument featuring an adaptive control system that includes a handle with an orientation sensor, a shaft with magnetic elements, and articulation actuators, allowing for precise control and articulation of the end effector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If surgical instruments use traditional control mechanisms, then the device structure remains simple, but the precision and intuitiveness of stapling and cutting operations deteriorates

Engineering Contradiction:
Improveprecision of stapling and cutting operationsVSAvoidcomplexity of control system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical control mechanisms with an adaptive control system that utilizes orientation sensors (detecting shaft orientation via magnetic elements) and articulation sensors (detecting end effector articulation) to automatically adjust operational parameters. This substitution of mechanical systems with sensor-based adaptive control enables precise stapling and cutting operations while maintaining intuitive control for the surgeon.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If surgical instruments lack orientation sensing capability, then the device structure remains simple, but the intuitiveness of tissue manipulation deteriorates

Engineering Contradiction:
Improveintuitiveness of tissue manipulationVSAvoidcomplexity of sensor integration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms where orientation sensors continuously detect the shaft orientation relative to magnetic elements and articulation sensors detect end effector articulation. This feedback information is fed to the adaptive control system, which automatically adjusts operational parameters to match the actual instrument configuration, providing intuitive tissue manipulation that responds naturally to surgeon movements.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If surgical instruments use fixed control parameters, then the device structure remains simple, but the adaptability to complex tissue environments deteriorates

Engineering Contradiction:
Improveadaptability to complex tissue environmentsVSAvoidcomplexity of adaptive control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic adaptive control system that continuously adjusts operational parameters based on real-time sensor data. The system detects changes in shaft orientation, end effector articulation, and tissue characteristics, then dynamically modifies control parameters to optimize performance for the specific tissue environment, providing versatility across different surgical scenarios.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adaptive control system enhances the precision and intuitiveness of stapling and cutting operations, enabling better control over tissue manipulation and reducing the complexity of procedures.

Implementation Method 1

a shaft with magnetic elements detectable by the orientation sensor

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS12329381B2Stapling instrument comprising a mounted shaft orientation sensor
Publication Date: 2025.06.17 CILAG GMBH INTERNATIONAL
  • US12329381B2 patent drawing
  • US12329381B2 patent drawing
  • US12329381B2 patent drawing

AI summary

A surgical instrument comprising an articulatable end effector and an articulation control system is disclosed. The articulation control system comprises actuators that, when actuated, cause the end effector to articulate in predetermined directions. When the end effector is rotated downwardly, the articulation control system flips, or switches, the response to the inputs from the actuators.