Surgical Stapler Timer Controller for Consistent Tissue Compression

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Solution Overview

Problem

Current surgical stapling devices lack a consistent method for ensuring tissue compression time before stapling, leading to variability in staple formation due to manual control by surgeons.

Innovation Solution

A surgical stapler with a controller that delays the firing of staples for a predetermined time period after tissue compression, ensuring consistent tissue settling and fluid drainage before staple deployment, and providing feedback through indicators for optimal staple formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual control of tissue compression time is used by the surgeon, then flexibility in operation is maintained, but consistency and reliability of staple formation deteriorate due to variability in compression time

Engineering Contradiction:
Improveconsistency of staple formationVSAvoidcomplexity of compression timing control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device performs preliminary compression of the tissue for a predetermined time period before staple firing. The controller automatically initiates and maintains the compressed state for a specific duration, ensuring consistent tissue preparation before stapling without requiring manual timing by the surgeon.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device includes a feedback display that provides visual or audible signals to indicate when the predetermined compression time has elapsed and when the stapler is ready to fire. This feedback mechanism ensures the surgeon is informed of the compression status and timing, maintaining operational awareness while automating the timing control.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If tissue compression time is extended to allow fluid drainage, then staple quality improves, but operation time increases

Engineering Contradiction:
Improvequality of staple formationVSAvoidtotal operation time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The device changes the time parameter of tissue compression by implementing a predetermined compression duration that is optimized for fluid drainage and tissue settling. This standardized time parameter ensures sufficient fluid removal and tissue preparation while preventing excessive compression time that would unnecessarily extend the procedure.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If automated delay mechanism is added to control compression time, then consistency of tissue compression is improved, but device complexity increases

Engineering Contradiction:
Improveconsistency of tissue compression stateVSAvoidcomplexity of controller and timing mechanism
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The controller serves multiple functions: it controls the delay mechanism for compression timing, manages the staple firing sequence, and provides feedback signals to the surgeon. By consolidating these functions into a single controller unit, the device achieves automated consistent compression control without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9987005B2Surgical stapler with timer and feedback display
Publication Date: 2018.06.05 COVIDIEN LP
  • US9987005B2 patent drawing
  • US9987005B2 patent drawing
  • US9987005B2 patent drawing

AI summary

A surgical apparatus has a clamp and a stapling mechanism. The clamp has a first jaw and a second jaw to clamp on a body tissue at a desired location for a stapling operation. The stapling mechanism is controlled by a trigger handle or a switch assembly. The surgical apparatus has a controller for providing a delay between clamping and actuating of the firing mechanism of the stapling mechanism. The delay provides for a desired amount of time for tissue compression producing a more uniform staple formation. The surgical apparatus also has an indicator. The indicator provides feedback about the status of the stapling mechanism and also displays a time of tissue compression by the clamp.