Surgical Stapling Apparatus Clamp and Deploy Mechanisms

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Solution Overview

Problem

Minimally-invasive surgical procedures face challenges in effective suturing due to restricted access through small access ports, making traditional suturing difficult or impossible, and alternatives are needed to maintain the benefits of minimally-invasive surgery.

Innovation Solution

A surgical stapling apparatus with a mode selection switch mechanism that allows for clamping and deployment phases, featuring a clamp member for tissue preparation and a deployment member for stapling and cutting, enabling efficient surgical procedures through a long slim shaft with a flexible articulated distal-end.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional suturing tools are used, then suturing function can be performed, but the access port size must be large which eliminates minimally-invasive benefits

Engineering Contradiction:
Improvesuturing capabilityVSAvoidaccess port size
Core Design Contradiction:
Ease of operationVSArea of moving object

Solution Approach 1:

The instrument is divided into separate functional modules including a shaft, end effector with jaws, clamp mechanism, and firing mechanism. This segmentation allows the instrument to pass through small access ports while maintaining full suturing functionality at the distal end.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The end effector components are nested within the shaft structure, with the jaws, anvil, and staple cartridge arranged in a compact configuration that allows them to be inserted through small access ports while still providing adequate working space for suturing operations.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If access ports are made small for minimally-invasive surgery, then patient trauma is reduced, but effective suturing becomes difficult or impossible

Engineering Contradiction:
Improvephysical trauma to patientVSAvoidsuturing effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The invention replaces the traditional mechanical suturing system with a streamlined mechanism that uses a clamp member to secure tissue and a firing member to deploy staples or perform cutting, eliminating the need for complex manual knot-tying through small ports.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The instrument changes the operational parameters by providing fixed, pre-configured jaw dimensions and firing mechanisms that are optimized for minimally-invasive access, allowing effective tissue manipulation and suturing through small 2-3mm access ports.

Inventive Principle:
Principle #35Parameter changes

3Area of moving object

If a long slim shaft is used for minimally-invasive access, then access port size is reduced, but control precision for clamping and deployment becomes more difficult

Engineering Contradiction:
Improveaccess port sizeVSAvoidcontrol precision
Core Design Contradiction:
Area of moving objectVSMeasurement precision

Solution Approach 1:

The instrument incorporates dynamic control mechanisms including springs for automatic jaw closure, cam mechanisms for precise firing activation, and articulated distal ends that provide natural movement and feedback to the operator, maintaining control precision despite the long shaft configuration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The instrument uses intermediary mechanical elements such as transmission cables, gears, and levers that transfer and amplify the operator's input forces from the handle to the distal end, ensuring precise control of clamping and deployment actions even through a long shaft.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP2934346B1Microcutter stapling apparatus clamp and deploy mechanisms systems
Publication Date: 2017.12.06 DEXTERA SURGICAL INC
  • EP2934346B1 patent drawingFigure 1
  • EP2934346B1 patent drawingFigure 2A
  • EP2934346B1 patent drawingFigure 2B

AI summary

A surgical stapling apparatus configured to perform stapling and/or cutting operations on a target tissue of a patient. The surgical stapling apparatus comprises of a mode selection switch to place the apparatus in either a clamping operational phase or a deployment operational phase. In the clamping operational phase, various clamp components are operated to facilitate loading of surgical staples into the stapling apparatus, if not preloaded, placement of the stapling apparatus to a target surgical site, and clamping of target tissue to be stapled and/or cut. In the deployment operational phase, various deployment components are operated to staple and/or cut the target tissue to one or more desired distance intervals to achieve the desired outcome for the surgical procedure.