Surgical Stapling Device Firing Indicator Mechanism

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Solution Overview

Problem

Surgical stapling devices lack a clear indication to clinicians when they have been fired and are depleted of staples, posing a risk of serious injury if used unknowingly.

Innovation Solution

A surgical stapling device with a handle assembly, indicator mechanism, and indicator link that moves through distinct positions to visually indicate when the device is in a fire-ready state and after firing, using a pivotally supported indicator with color-coded indicia visible through a window.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If no indicator is provided after firing, then the device structure remains simple, but the clinician cannot detect that the device is depleted, leading to potential patient injury

Engineering Contradiction:
ImprovesafetyVSAvoidstructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The indicator mechanism is prepared in advance with the indicator positioned to show different states (ready to fire, fired, depleted). The indicator link and slide plate are pre-configured within the housing so that when the firing sequence occurs, the indicator automatically moves to the appropriate position without requiring additional complex mechanisms or post-firing interventions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The indicator link serves as an intermediary component that translates the mechanical action of the firing trigger and cartridge ejection into visible indicator movement. The slide plate acts as another intermediary that converts the indicator link's movement into the final indicator position visible through the window, providing a clear visual signal to the clinician.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If a visual indication system is added to show firing status, then clinician awareness is improved, but the device complexity increases

Engineering Contradiction:
Improvefiring status informationVSAvoidmechanism
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The indicator uses color-coded visual changes to communicate the firing status to the clinician. Different colors or visual states of the indicator correspond to different operational states (ready to fire, fired, depleted), providing immediate and unambiguous information without requiring complex displays or electronic components.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The indicator mechanism is segmented into distinct functional components: the indicator itself, the indicator link, the slide plate, and the window. Each component has a specific function and can be independently manufactured and assembled, simplifying the overall design and maintenance while providing clear visual feedback.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10542985B2Surgical stapling device with firing indicator
Publication Date: 2020.01.28 COVIDIEN LP
  • US10542985B2 patent drawing
  • US10542985B2 patent drawing
  • US10542985B2 patent drawing

AI summary

A surgical stapling device (10) having an indicator mechanism that is movable between first, second and third positions. The first position of the indicator (26) indicates to a clinician that the jaws of the surgical stapling device (10) have yet to be approximated. The second position of the indicator (26) indicates to a clinician that the jaws of the surgical stapling device (10) are approximated. The third position of the indicator (26) indicates to a clinician that the surgical stapling device (10) has been fired and is depleted of staples.