Surgical Stapling Device with PFC Oxygen Delivery

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Solution Overview

Problem

Surgical stapling devices often fail to ensure adequate oxygenation of tissue at the anastomosis site, leading to potential tissue necrosis and post-operative complications like leakage and sepsis.

Innovation Solution

Incorporation of a perfluorocarbon (PFC) solution reservoir within the staple cartridge, which is injected into the tissue during stapling using nanoneedles to improve oxygenation, specifically designed to be delivered through the device's actuation mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional surgical stapling devices are used to join tissue quickly and efficiently, then productivity is improved, but tissue oxygenation is insufficient leading to necrosis and leakage

Engineering Contradiction:
Improvestapling speedVSAvoidtissue oxygenation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent combines the stapling function with the oxygen delivery function into a single integrated device. The stapling device includes both staple ejection mechanisms and PFC solution delivery systems with nanoneedles, allowing simultaneous stapling and oxygenation of tissue at the anastomosis site, thereby resolving the contradiction between rapid stapling and adequate tissue oxygenation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The device delivers oxygen to the tissue before and during the stapling process through PFC solution injection via nanoneedles. This preliminary oxygenation prevents tissue necrosis that would otherwise occur during the stapling procedure, ensuring tissue viability while maintaining stapling efficiency

Inventive Principle:
Principle #10Preliminary action

2Strength

If staples are ejected through tissue to join vessel sections, then the joining function is achieved, but tissue necrosis occurs due to inadequate oxygenation

Engineering Contradiction:
Improvetissue joiningVSAvoidtissue necrosis
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The PFC solution acts as an intermediary substance that carries oxygen to the stapled tissue. The nanoneedles deliver the PFC solution directly to the tissue at the anastomosis site, providing a mediator that enables oxygen transport through the stapled area and prevents necrosis while maintaining the joining function

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical state and composition of oxygen delivery by using perfluorocarbon solution that can carry oxygen in liquid form. The PFC solution is injected through nanoneedles directly into the stapled tissue, changing the method of oxygen delivery from atmospheric diffusion to direct liquid-phase oxygen transport, thereby preventing necrosis

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If the surgical device includes only stapling components, then device complexity is low, but it cannot improve tissue oxygenation

Engineering Contradiction:
Improvedevice structureVSAvoidoxygenation capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The surgical device is designed with multi-functionality, combining stapling, cutting, and oxygen delivery capabilities in a single instrument. The device includes both traditional stapling components and integrated PFC solution reservoirs with nanoneedles, allowing it to perform multiple functions (stapling, cutting, and oxygenation) without requiring separate devices, thus balancing complexity with enhanced reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances tissue oxygenation, reducing the risk of necrosis and complications by delivering oxygen to ischemic regions during surgical procedures, particularly beneficial in procedures with limited tissue.

Implementation Method 1

Perfluorocarbons (PFCs) are a class of synthetic compounds that have the unique ability to carry and release oxygen. PFCs have been used in various medical applications, including oxygen delivery to tissues, due to their high oxygen-carrying capacity and biocompatibility.

Methodology Applied
Scientific EffectPerfluorocarbon oxygen carrying capacity:

Data Source

PatentUS11324500B2Surgical stapling device
Publication Date: 2022.05.10 COVIDIEN LP
  • US11324500B2 patent drawing
  • US11324500B2 patent drawing
  • US11324500B2 patent drawing

AI summary

A surgical stapling device includes a tool assembly that has a staple cartridge that includes a perfluorocarbon (hereinafter “PFC”) solution that is injected into tissue when the surgical stapling device is fired to improve oxygenation of tissue being treated. In aspects of the disclosure, the tool assembly of the surgical stapling device includes a staple cartridge that has staples that are supported on pushers and an actuation sled that is movable through the staple cartridge into engagement with the pushers to eject staples from the staple cartridge. In certain aspects of the disclosure, the PFC solution is contained within the pushers of a staple cartridge of the tool assembly and the actuation sled includes protrusions that engage the pushers to eject the PFC solution from the pushers when the stapling device is fired.