Stapling Unit Tilt Retention Mechanism for Easy Access

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Solution Overview

Problem

Existing sheet post-processing apparatuses cannot replenish staples when the stapling unit is tilted, as they require electrical power to maintain the motor locked for rotational drive, making it difficult to access the staples when the housing cover is open.

Innovation Solution

Incorporating a tilt retention mechanism that mechanically holds the movable table in a tilted position, allowing the stapling unit to remain tilted without electrical locking, enabling easy staple replenishment even when the power is off.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a motor with electrical locking mechanism is used to maintain the stapling unit tilted, then the stapling unit can maintain its tilted position, but staple replenishment becomes difficult when power is off and housing cover is open

Engineering Contradiction:
Improvetilted position stabilityVSAvoidstaple replenishment ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent replaces the electrical locking mechanism with a purely mechanical tilt retention mechanism. The retention mechanism includes a retention member that can be manually positioned to hold the movable table at the tilted angle, eliminating the need for electrical power to maintain the tilted position. This allows users to easily replenish staples by opening the housing cover even when power is off, while still maintaining the tilted position through mechanical means.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If an electrical locking mechanism is used to hold the motor position, then the tilted position is maintained, but the system complexity increases due to electrical components

Engineering Contradiction:
Improvetilted position stabilityVSAvoidlocking mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent eliminates electrical locking components by implementing a mechanical retention system. The retention mechanism consists of simple mechanical elements such as a retention member that can be manually engaged to hold the movable table at the desired tilted angle. This mechanical approach reduces system complexity by removing motors, sensors, control circuits, and electrical locking mechanisms while achieving the same functional goal of maintaining the tilted position.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If power is turned off when housing cover is open for staple replenishment, then safety is improved, but the stapling unit cannot maintain tilted position

Engineering Contradiction:
Improveoperational safetyVSAvoidtilted position stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent enables the stapling unit to maintain its tilted position through a mechanical retention mechanism that operates independently of electrical power. When the housing cover is opened for staple replenishment, users can manually engage the retention mechanism to hold the tilted position, or the mechanism automatically maintains the position without requiring power. This allows safe operation with power off while maintaining positional stability through pure mechanical means.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS8474808B2Sheet post-processing apparatus and image forming apparatus
Publication Date: 2013.07.02 KYOCERA DOCUMENT SOLUTIONS INC
  • US8474808B2 patent drawing
  • US8474808B2 patent drawing
  • US8474808B2 patent drawing

AI summary

A sheet post-processing apparatus implements a tilted edge-binding process by a movable table rectilinearly driving portion that moves a stapling unit rectilinearly via a movable table, and rotating the stapling unit to drive a staple near a sheet corner when the staple is tilted at a predetermined angle with respect to a sheet-conveying direction. The sheet post-processing apparatus includes the movable-table rotationally driving portion that rotates the movable table to cause the stapling unit to tilt at a position to drive the staple at the predetermined angle with respect to the sheet-conveying direction, and a tilt retention portion that mechanically holds the movable table to maintain the stapling unit tilted.