Star Projector Light Generation Using Lined Condensing TIR Lens

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Solution Overview

Problem

Existing star projection devices are complex, costly, and offer poor user experience due to large size, low light utilization efficiency, and limited portability, with high production costs and complex assembly processes.

Innovation Solution

A star projection device comprising a pedestal, imaging lens, lined condensing total internal reflection lens, drive motor, and star projector, where the lined condensing total internal reflection lens with patterns refracts and reflects light beams to form nebula projections, and the drive motor rotates the lens for dynamic effects, reducing device size and cost while enhancing user experience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If multiple layers of lenses and refraction sheets are used to achieve star projection effects, then the projection quality is improved, but the device size and production cost increase significantly

Engineering Contradiction:
Improveprojection qualityVSAvoiddevice structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates unnecessary intermediate components (multiple lenses and refraction sheets) from the optical path, retaining only the essential elements (light source and projection lens) to achieve star projection effects while simplifying the overall device structure and reducing production costs

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges multiple optical functions into a single projection lens, combining the functions of light condensation, focusing, and pattern projection that were previously distributed across multiple separate components, thereby reducing device complexity while maintaining projection quality

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If the light source brightness is increased to improve user experience, then the projection brightness is improved, but the device size and power consumption increase

Engineering Contradiction:
Improveprojection brightnessVSAvoiddevice size
Core Design Contradiction:
Illumination intensityVSVolume of stationary object

Solution Approach 1:

The patent replaces mechanical/physical enlargement of the light source with optical optimization through lens design, using the projection lens to concentrate and direct light efficiently, achieving high brightness without increasing light source size or power consumption

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the optical parameters (focal length, aperture, curvature) of the projection lens to optimize light concentration and projection brightness, achieving enhanced illumination intensity without physically enlarging the device or increasing power consumption

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If refraction sheets driven by motors are used to create moving nebula effects, then the dynamic projection effects are improved, but the device complexity and size increase

Engineering Contradiction:
Improvedynamic projection effectsVSAvoiddevice structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces dynamic capability to the projection system by enabling rotation of the projection lens, allowing the static optical components to produce moving nebula effects through rotational motion, thereby achieving adaptability without adding complex motorized refraction sheet mechanisms

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The projection lens serves multiple functions: it projects star patterns, creates nebula effects, and enables dynamic motion through rotation, eliminating the need for separate motorized refraction sheets and reducing overall device complexity while maintaining versatility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces device volume and production costs, allows for larger projection areas, and improves user experience by enabling more compact and efficient star projection with enhanced dynamic effects.

Implementation Method 1

the lined condensing total internal reflection lens refracts and reflects the light beams to the pedestal through the lines and patterns on the lined condensing total internal reflection lens

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the lined condensing total internal reflection lens refracts and reflects the light beams

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20240087477A1Generation device of star projector light
Publication Date: 2024.03.14 LI FANGYI
  • US20240087477A1 patent drawing
  • US20240087477A1 patent drawing

AI summary

A light generation device having a pedestal, an imaging lens, and at least one light source generator, wherein the light source generator generates light beams, the light beams are irradiated into a lined condensing total internal reflection lens, the lined condensing total internal reflection lens reflects and diffracts the light beams to the imaging lens via lines and patterns on the lined condensing total internal reflection lens, and nebula projection patterns are formed; the device further comprising a drive motor and a star projector, the drive motor is provided at a side of the lined condensing total internal reflection lens and an output end of the drive motor is connected with an outer side of the lined condensing total internal reflection lens, the lined condensing total internal reflection lens reflects diffracted lights to the pedestal during rotation and dynamic nebula projection effects are formed.