Start-up Circuit Discharges EMI Filter Voltage for Power Saving

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional switching mode power supplies face challenges in power saving, particularly at light-load and no-load conditions due to the fixed power loss and standby power consumption caused by bleeding resistors in EMI filters, which are inefficient and wasteful.

Innovation Solution

A start-up circuit is introduced that includes a detection circuit to generate a sample signal, a sample circuit to produce a reset signal for discharging the EMI filter, and a delay circuit to manage the discharging signal, allowing for the controlled discharge of stored voltage in X-capacitors when the power source is shut down, thereby reducing standby power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a bleeding resistor is placed across the X-capacitors of the EMI filter to discharge stored energy and prevent electric shock, then safety is improved, but standby power consumption increases due to fixed power loss

Engineering Contradiction:
ImprovesafetyVSAvoidstandby power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The patent applies the dynamics principle by making the bleeding resistor's resistance value variable rather than fixed. The resistor changes its resistance dynamically based on the operating state: at high voltage it has low resistance to discharge stored energy quickly for safety, and at low voltage it has high resistance to minimize standby power consumption. This dynamic adjustment resolves the contradiction between safety and energy efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by varying the resistance value of the bleeding resistor according to the voltage level. The resistor transitions between different resistance states based on voltage thresholds, allowing the system to optimize both safety (at high voltage) and power saving (at low voltage). This parameter variation enables the system to adapt to different operating conditions and resolve the technical contradiction.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a fixed resistance bleeding resistor is used to discharge EMI filter voltage, then safety is ensured, but power saving performance deteriorates at light-load and no-load conditions

Engineering Contradiction:
ImprovesafetyVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent uses dynamics by implementing a variable resistance bleeding resistor that adjusts its resistance based on voltage levels and operating conditions. At high voltage, the resistor provides low resistance for rapid discharge to ensure safety. At low voltage and no-load conditions, it switches to high resistance to minimize power loss. This dynamic behavior resolves the contradiction between safety requirements and energy efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by varying the resistance value of the bleeding resistor according to different operating states. The resistance parameter is adjusted based on voltage thresholds and load conditions, enabling the system to maintain safety at high voltage while minimizing power loss at low voltage and no-load conditions. This parameter adaptation resolves the technical contradiction.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the bleeding resistor continuously discharges the X-capacitors to maintain safety, then electric shock prevention is improved, but standby power consumption increases

Engineering Contradiction:
Improveelectric shock preventionVSAvoidstandby power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The patent applies periodic action by implementing a control mechanism that activates the bleeding resistor only when necessary. The resistor is turned on periodically or conditionally based on voltage detection, rather than operating continuously. This periodic activation maintains electric shock prevention while significantly reducing standby power consumption compared to continuous discharge operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent uses dynamics by making the bleeding resistor's operation conditional rather than continuous. The resistor dynamically switches between active and inactive states based on voltage levels and safety requirements. This dynamic control enables the system to maintain electric shock prevention only when needed, thereby reducing standby power consumption while preserving safety.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10971992B2Start-up circuit to discharge EMI filter for power saving of power supplies
Publication Date: 2021.04.06 SEMICON COMPONENTS IND LLC
  • US10971992B2 patent drawing
  • US10971992B2 patent drawing
  • US10971992B2 patent drawing

AI summary

A start-up circuit to discharge EMI filter is developed for power saving. It includes a detection circuit detecting a power source for generating a sample signal. A sample circuit is coupled to the detection circuit for generating a reset signal in response to the sample signal. The reset signal is utilized for discharging a stored voltage of the EMI filter.