Engine Starter Current Sensor Speed Detection

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Solution Overview

Problem

Existing engine rotational speed determining devices face challenges in accurately detecting engine rotational speed during starting operations due to the influence of battery State of Charge (SOC) and deterioration, which affects the change in terminal voltage.

Innovation Solution

An engine rotational speed determining device that inputs a signal indicating current supplied to an electric motor, performs a relaxation process to eliminate electrical noise, and resets the process when the current decreases, allowing for accurate determination of rotational speed based on the signal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If terminal voltage change is used to determine engine rotational speed, then the measurement method is simple, but the measurement precision deteriorates due to battery SOC and deterioration influence

Engineering Contradiction:
Improvemeasurement method complexityVSAvoidrotational speed detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces current change as an intermediary parameter to indirectly determine engine rotational speed. Instead of directly measuring voltage change (which is affected by battery conditions), the system measures current change through a current sensor, which serves as a more reliable mediator that is not influenced by battery SOC or deterioration, thereby improving measurement precision while maintaining relatively simple device complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the electrical measurement approach (voltage sensing) with a current-based measurement approach. By substituting voltage measurement with current measurement, the system eliminates the harmful influence of battery internal resistance changes on the measurement accuracy, achieving more precise rotational speed detection without significantly increasing system complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If current signal is used to determine rotational speed, then the measurement precision improves, but the difficulty of detecting and measuring increases due to electrical noise

Engineering Contradiction:
Improverotational speed detection accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies preliminary action by performing a relaxation process on the current signal before using it for rotational speed determination. This preprocessing step eliminates electrical noise and other interfering factors in advance, making the subsequent measurement and detection easier and more accurate. The relaxation process prepares the signal in advance, reducing the difficulty of detecting and measuring the actual rotational speed information

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback by continuously monitoring the current signal and applying relaxation processing based on the detected signal characteristics. The feedback mechanism allows the system to adaptively process the current signal, eliminating noise while preserving the essential rotational speed information, thereby improving measurement precision without permanently increasing device complexity

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise determination of engine rotational speed and predicts the possibility of successful engine starting, improving accuracy and reliability in engine operation control.

Implementation Method 1

an electric motor, which starts an internal combustion engine

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a battery that powers the starter

Methodology Applied
Scientific EffectElectrochemical energy conversion: Battery (electricity)

Data Source

PatentUS7913548B2Determination of engine rotational speed based on change in current supplied to engine starter
Publication Date: 2011.03.29 DENSO CORP
  • US7913548B2 patent drawing
  • US7913548B2 patent drawing
  • US7913548B2 patent drawing

AI summary

An engine rotational speed determining device is disclosed which includes a signal inputting means and a rotational speed determining means. The signal inputting means inputs a signal that indicates current supplied to an electric motor, which starts an internal combustion engine, during a starting operation of the engine by the motor. The rotational speed determining means determines a rotational speed of the engine in the starting operation based on a change in the current indicated by the signal input by the signal inputting means.