Starter-Generator Drag Torque for Engine Start Overshoot

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Solution Overview

Problem

In hybrid vehicles, it is challenging to prevent engine speed overshoot during engine starts, especially when the target speed is low, as increasing spark retard alone may not be sufficient, leading to inefficiencies in fuel consumption and emissions.

Innovation Solution

A controller is programmed to generate a target drag torque with the starter-generator during engine start-up events to adjust engine speed, reducing overshoot by increasing the engine load, thereby minimizing the need for excessive spark retard.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If spark retard is increased to reduce engine torque during engine starts, then engine speed overshoot is reduced, but fuel consumption increases and emissions worsen

Engineering Contradiction:
Improveengine speed stabilityVSAvoidfuel consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The starter-generator acts as an intermediary device to apply drag torque to the engine during start-up, providing a controlled opposing force that stabilizes engine speed without requiring excessive spark retard, thereby reducing fuel consumption and emissions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system dynamically changes the load parameter by controlling the starter-generator torque output, adjusting the drag torque applied to the engine based on real-time engine speed feedback to optimize both speed stability and fuel efficiency

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If starter-generator drag torque is applied to reduce engine speed overshoot, then engine speed control is improved, but device complexity increases

Engineering Contradiction:
Improveengine speed controlVSAvoidcontrol system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The starter-generator is designed to perform multiple functions: it serves as both a starting motor and a drag torque application device for engine speed control during start-up, eliminating the need for separate control mechanisms and reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control system uses feedback from engine speed sensors to dynamically adjust the starter-generator torque output, creating a closed-loop control system that automatically maintains engine speed within target ranges without requiring complex manual intervention

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces engine speed overshoot, improves fuel economy, and decreases emissions by allowing for earlier closure of the disconnect clutch, enhancing overall engine start efficiency.

Implementation Method 1

The starter-generator is coupled to the engine and is configured to adjust engine speed during an engine start-up event

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10012200B2Vehicle and vehicle engine start-up control method
Publication Date: 2018.07.03 FORD GLOBAL TECH LLC
  • US10012200B2 patent drawing
  • US10012200B2 patent drawing
  • US10012200B2 patent drawing

AI summary

A vehicle includes an engine, electric machine, starter-generator, and a controller. The engine and electric machine are each configured to propel the vehicle. The starter-generator is coupled to the engine and is configured to adjust engine speed during an engine start-up event. The controller is programmed to, in response to engine speed increasing towards a target speed during an engine start-up event, generate a target drag torque with the starter-generator to reduce overshoot of the target engine speed.