Active Dampening of Torsional Damper Start-Up Resonance

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Solution Overview

Problem

Existing methods for starting an internal combustion engine using a starter generator often result in significant start-up resonance and rotational irregularities due to torsional elasticity, requiring additional hardware to mitigate these issues.

Innovation Solution

Applying a counter excitation to the torque generated by the starter generator, modulated based on engine parameters such as crankshaft angle, speed, and rotation differences, to actively dampen the start-up resonance without additional hardware, using software-based control to reduce resonant vibrations and rotational irregularities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a starter generator is used to start the internal combustion engine, then the starting function is achieved, but start-up resonance and rotational irregularities occur due to torsional elasticity

Engineering Contradiction:
Improvestarting functionVSAvoidstart-up resonance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the torque parameter of the starter generator dynamically during the starting process. By modulating the torque according to a counter excitation function that depends on crankshaft angle and speed, the system actively compensates for resonant vibrations without requiring additional mechanical components. This parameter change approach transforms the starter generator from a simple starting device into an active vibration control system.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces potential mechanical solutions (such as additional starters or complex clutch mechanisms) with an electronic control approach. By using software-based control to modulate the starter generator torque, the system achieves vibration dampening without adding mechanical complexity, effectively substituting a mechanical problem with an electronic control solution.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If additional hardware is added to mitigate start-up resonance, then resonance dampening is improved, but device complexity increases

Engineering Contradiction:
Improvestart-up resonanceVSAvoidhardware complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent makes the starter generator multi-functional by enabling it to perform both the starting function and the active vibration control function. Through software-based torque modulation, the same component that starts the engine also actively dampens resonant vibrations during starting. This eliminates the need for separate vibration control hardware, reducing overall system complexity while maintaining effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the starter generator's own torque output as the means to control vibrations. By modulating its own torque according to real-time engine parameters, the starter generator serves itself to eliminate the harmful resonance it initially caused, rather than requiring an entirely separate control mechanism.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If counter excitation is applied to dampen resonance, then rotational irregularities are reduced, but torque control complexity increases

Engineering Contradiction:
Improverotational irregularitiesVSAvoidcontrol complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent implements a feedback control system where the starter generator torque is continuously adjusted based on real-time measurements of crankshaft angle and engine speed. The counter excitation is modulated according to these feedback parameters, creating a closed-loop control system that automatically adapts to changing engine conditions during the starting process, effectively reducing rotational irregularities through dynamic torque adjustment.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces start-up resonance and rotational irregularities in the torsional damper, allowing for the use of low-friction torsional elasticities in the drive train and improving the starting process by compensating for resonant vibrations and compression/expansion torques.

Implementation Method 1

the counter excitation is modulated on the basis of a parameter of the internal combustion engine which changes when the internal combustion engine is being started. The counter excitation compensates for the resonant vibrations of the internal combustion engine and the torsional damper

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

The counter excitation is advantageously modulated on the basis of a crankshaft angle with a harmonic excitation of the nth order of the internal combustion engine

Methodology Applied
Scientific EffectHarmonic excitation: Harmonic Oscillator

Implementation Method 3

a torsional damper (4) fixed between the internal combustion engine (1) and a secondary side (5) of a torsional elasticity

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11519377B2Method for actively dampening a start-up resonance of a torsional damper when starting an internal combustion engine
Publication Date: 2022.12.06 SCHAEFFLER TECHNOLOGIES AG & CO KG
  • US11519377B2 patent drawing
  • US11519377B2 patent drawing
  • US11519377B2 patent drawing

AI summary

A method actively dampens a start-up resonance of a torsional damper when starting an internal combustion engine. The torsional damper (4) is fixed between an internal combustion engine (1) and a secondary side (5) of a torsional elasticity, and the internal combustion engine (1) is started using a starter generator (3) arranged on a side of the internal combustion engine (1) counter to the torsional elasticity. A counter excitation is applied to a torque generated by the starter generator (3) when the internal combustion engine (1) is started, which counter excitation is modulated on the basis of a parameter of the internal combustion engine (1) which changes when the internal combustion engine (1) is being started.