Self-Diagnosis Circuit for Startup Fault Detection

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Solution Overview

Problem

Existing self-diagnosis circuits for ICs, such as power supply ICs, fail to effectively diagnose fault detection/protection functions during startup due to reliance on output voltage stabilization, leading to potential output of abnormal voltages before faults are detected.

Innovation Solution

A self-diagnosis circuit configuration that includes a first comparator, a voltage switch circuit, and path switch circuits, controlled by a control portion, allowing diagnosis regardless of the fault sensing target voltage by switching voltage levels using reference voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If self-diagnosis is performed after output voltage stabilization, then diagnosis reliability is improved, but startup time is extended and abnormal voltage output may occur before fault detection

Engineering Contradiction:
Improvediagnosis reliabilityVSAvoidstartup time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs self-diagnosis operations before the output voltage stabilizes during startup. The control portion activates the voltage switch circuit and path switch circuit to inject test signals and verify comparator functionality early in the startup sequence, before normal operation begins. This preliminary diagnosis prevents abnormal voltage output while reducing startup time penalty.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a voltage switch circuit as an intermediary component that can selectively connect different voltage sources to the comparator input. During self-diagnosis, this intermediary injects known test voltages to verify comparator operation without requiring the output voltage to be stable, enabling early diagnosis before normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of time

If self-diagnosis is performed before output voltage stabilization, then startup time is reduced, but diagnosis reliability may deteriorate due to unstable voltage conditions

Engineering Contradiction:
Improvestartup timeVSAvoiddiagnosis reliability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The voltage switch circuit acts as an intermediary that decouples the diagnosis process from the unstable output voltage conditions. By injecting known reference voltages through the switch circuit during startup, the system can reliably test comparator functionality regardless of output voltage instability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the input parameters for diagnosis by using fixed reference voltages from the voltage switch circuit instead of relying on the unstable output voltage. This parameter substitution enables reliable diagnosis during transient startup conditions when the output voltage is not yet stable.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If voltage switch circuit and path switch circuit are added for self-diagnosis, then diagnosis capability is improved, but device complexity increases

Engineering Contradiction:
Improvediagnosis capabilityVSAvoidcircuit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The voltage switch circuit and path switch circuit are designed to serve dual purposes: normal operation voltage routing and self-diagnosis signal injection. The same switches and control logic are used for both functional operation and diagnostic testing, reducing the need for separate dedicated diagnosis components and minimizing overall circuit complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the self-diagnosis functionality with the existing voltage routing infrastructure. The control portion integrates diagnosis control with normal operation control, and the switch circuits handle both operational voltage switching and diagnostic signal routing, combining multiple functions into unified circuit blocks.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12405306B2Self-diagnosis circuit and semiconductor device
Publication Date: 2025.09.02 ROHM CO LTD
  • US12405306B2 patent drawing
  • US12405306B2 patent drawing
  • US12405306B2 patent drawing

AI summary

A self-diagnosis circuit (BST1) configured to diagnose a fault detection circuit (20) including a first comparator (CMP1) configured to be fed with a voltage based on a fault sensing target voltage (Vo1) and a first reference voltage (Vref1) includes a voltage switch circuit (50) configured to switch the level of a voltage based on a second reference voltage (Vref2) and output the resulting voltage, a first path switch circuit (51) configured to switch between a path through which the voltage output from the voltage switch circuit is fed to the first comparator and a path through which the voltage based on the fault sensing target voltage is fed to the first comparator, and a control circuit (15) configured to control the voltage switch circuit and the path switch circuit.