Startup Regulator Circuit With Charge-Pumped MOSFET Gate Bias

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Solution Overview

Problem

Conventional high-voltage startup regulators face limitations in power consumption, application input range, and cost due to constraints on the minimum resistance value for pull-up resistors and the use of dedicated high-voltage MOSFETs with gate leakage, which are costly and complex.

Innovation Solution

A circuit incorporating a charge pump and electronic switches to sustain gate leakage current, where a comparator activates the charge pump when the input voltage reaches a threshold, reducing the reliance on pull-up resistors and enabling cost-effective operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pull-up resistor is used to bias the gate of the bypass transistor, then the transistor can be activated, but power consumption increases due to the constraint on minimum resistance value

Engineering Contradiction:
Improvetransistor activationVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The charge pump circuit is activated in advance to charge the gate capacitor before the bypass transistor needs to conduct. This preliminary charging action eliminates the need for continuous current through the pull-up resistor, thereby reducing power consumption while ensuring the transistor is properly activated when needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The gate capacitor serves itself by storing charge during the off-state and maintaining the gate voltage without requiring continuous external current supply. This self-sustaining mechanism reduces reliance on the pull-up resistor and minimizes steady-state power consumption.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If a dedicated high-voltage MOSFET with no gate leakage is used, then gate leakage current is eliminated, but cost and device complexity increase

Engineering Contradiction:
Improvegate leakage currentVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The gate leakage current is extracted and redirected through the charge pump circuit rather than being lost through the bypass transistor gate. By separating the leakage path from the main current path and utilizing it to charge the gate capacitor, the system eliminates waste while maintaining simplicity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The gate leakage current, which is normally a harmful loss, is converted into a beneficial charging current for the gate capacitor. The charge pump captures this leakage current and uses it to maintain the gate voltage, transforming an energy loss into a useful function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Use of energy by moving object

If the pull-up resistor resistance is reduced to lower power consumption, then power consumption decreases, but the minimum high-voltage input range is compromised

Engineering Contradiction:
Improvepower consumptionVSAvoidinput voltage range
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The charge pump performs preliminary charging of the gate capacitor to a sufficient voltage level before the bypass transistor needs to conduct. This advance preparation allows the use of lower resistance pull-up resistors without compromising the ability to activate the transistor across the full input voltage range.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the operating parameters by introducing a charge pump that actively manages gate voltage, replacing the passive resistor-based biasing. This parameter change enables the pull-up resistor to operate at lower resistance values while maintaining proper transistor activation through the active charge pumping mechanism.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces power consumption, expands the application input range, and provides a cost-effective alternative to dedicated high-voltage MOSFETs by minimizing gate leakage current through the charge pump, thus addressing the limitations of conventional regulators.

Implementation Method 1

A charge pump is coupled to the current flow-path of the first electronic switch and configured to be activated with the second electronic switch switched to the conductive state to pump electric charge from the current flow-path of the first electronic switch to the control node of the first electronic switch

Methodology Applied
Scientific EffectCharge pump: Pump

Implementation Method 2

A comparator is coupled to the voltage-sensing node and a threshold. The comparator is configured to compare a voltage at the voltage-sensing node with the threshold and generate the switch-on signal in response to the voltage at the voltage-sensing node reaching the threshold

Methodology Applied
Scientific EffectVoltage comparison:

Implementation Method 3

a pull-up resistor used to bias the gate of the bypass transistor

Methodology Applied
Scientific EffectOhm's law: Ohm's Law

Data Source

PatentUS11791728B2Regulator circuit, corresponding system and method
Publication Date: 2023.10.17 STMICROELECTRONICS SRL
  • US11791728B2 patent drawing
  • US11791728B2 patent drawing
  • US11791728B2 patent drawing

AI summary

A circuit includes an electronic switch configured to be coupled intermediate a high-voltage node and low-voltage circuitry and configured to couple the low-voltage circuitry to the high-voltage node. A voltage-sensing node is configured to be coupled to the high-voltage node via a pull-up resistor. A further electronic switch can be switched to a conductive state to couple the voltage-sensing node and the control node of the electronic switch. A comparator compares a threshold with a voltage at the voltage-sensing node and causes the further electronic switch to switch on in response to the voltage at said voltage-sensing node reaching said threshold. A charge pump coupled to the current flow-path of the electronic switch is activated to the conductive state to pump electric charge from the current flow-path of the electronic switch to the control node of the electronic switch via the further electronic switch switched to the conductive state.