Startup Regulator Gate Bias Using Charge Pumped Leakage Current

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Solution Overview

Problem

Conventional high-voltage startup regulators face limitations in power consumption, application input range, and cost, particularly in low-power applications where the trade-off between pull-up resistor resistance and minimum high-voltage input is challenging, and using dedicated HV-MOS with gate leakage is costly and complex.

Innovation Solution

A circuit with a charge pump is used to sustain gate leakage current, where an electronic switch is activated by a latched comparator when the input voltage reaches a threshold, and a capacitor facilitates gate pull-up, reducing the role of the pull-up resistor in supplying current and avoiding voltage drops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pull-up resistor is used to bias the gate of the bypass transistor, then the transistor can be activated, but power consumption increases and the minimum resistance value is constrained in low-power applications

Engineering Contradiction:
Improvetransistor activationVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent employs a periodic charging mechanism where a capacitor is charged through the pull-up resistor only during startup transient periods, rather than continuously. The charge pump activates periodically to replenish gate charge, converting the continuous power consumption problem into periodic action that occurs only when needed, thereby dramatically reducing average power consumption while maintaining reliable transistor activation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The bypass transistor's own gate leakage current is utilized as a useful function rather than treated as a harmful loss. The charge pump captures and recycles this leakage current to maintain the gate voltage, turning the parasitic effect into a self-sustaining mechanism that reduces external power requirements while ensuring continuous transistor operation.

Inventive Principle:
Principle #25Self-service

2Use of energy by moving object

If the pull-up resistor resistance is reduced to lower power consumption, then power consumption decreases, but the minimum high-voltage input range is limited

Engineering Contradiction:
Improvepower consumptionVSAvoidinput voltage range
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

A capacitor is introduced as an intermediary energy storage element between the pull-up resistor and the bypass transistor gate. This capacitor decouples the resistor value from the gate voltage maintenance function, allowing the use of low-resistance values for power consumption reduction while the capacitor maintains adequate voltage levels during startup, thus expanding the usable input voltage range without increasing power dissipation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the operational parameters by introducing a charge pump that actively manages gate voltage. This allows the pull-up resistor to operate at very low resistance values for minimal power consumption, while the charge pump dynamically adjusts gate charging to ensure proper transistor activation across a wide input voltage range, effectively decoupling the resistance value constraints from voltage range limitations.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If a dedicated HV-MOS with no gate leakage is used, then gate leakage current is eliminated, but cost and device complexity increase

Engineering Contradiction:
Improvegate leakage currentVSAvoidcomponent complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent converts the harmful gate leakage current into a beneficial resource. Rather than eliminating leakage with expensive specialized devices, the charge pump captures the leakage current and recycles it to maintain gate voltage. This transforms the parasitic effect into a self-sustaining feature, eliminating the need for costly HV-MOS devices while reducing overall system complexity and cost.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The charge pump discards the conventional approach of treating gate leakage as waste to be eliminated, instead recovering and recycling the leakage current for useful purposes. By capturing and reuse the leakage current to maintain gate charge, the system eliminates the need for expensive leakage-free devices while maintaining proper transistor operation, thereby reducing both cost and complexity.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power consumption, expands the application input range, and provides a cost-effective solution by minimizing the impact of gate leakage current on the pull-up resistor, making it suitable for low-power applications without the need for dedicated HV-MOS components.

Implementation Method 1

a charge pump configured to be activated with the electronic switch in the conductive state to pump electric charge to the control node of the electronic switch

Methodology Applied
Scientific EffectCharge pump: Pump

Implementation Method 2

The charge stored in a capacitor intermediate (between) the pull-up resistor (RHV) and ground facilitates pulling-up the gate with the capability of providing both supply energy as consumed by the comparator/latch and supporting gate leakage, before charge pump turn-on

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

The switch can be closed (that is, made conductive) by a latched comparator in response to the input voltage reaching (that is, rising up to) a comparator threshold

Methodology Applied
Scientific EffectComparator threshold detection:

Data Source

PatentEP4040678B1Regulator circuit, corresponding system and method
Publication Date: 2024.11.06 STMICROELECTRONICS SRL
  • EP4040678B1 patent drawingFigure 1~2
  • EP4040678B1 patent drawingFigure 3A~3B
  • EP4040678B1 patent drawingFigure 4~5

AI summary

A circuit (10) as described comprises an electronic switch (MBP) such as a bypass FET in a high-voltage startup regulator having a current flow path (S, D) therethrough. The electronic switch (MBP) configured to be coupled intermediate a high-voltage node (VHVIN) and low-voltage circuitry (LV) and has a control node (G) configured to switch the electronic switch (MBP) to a conductive state to couple the low-voltage circuitry (LV) to the high-voltage node (VHVIN). A voltage-sensing node (HV) is configured to be coupled to the high-voltage node (VHVIN) via a pull-up resistor (RHV) and a further electronic switch (SW1) is provided intermediate the voltage-sensing node (HV) and the control node (G) of the electronic switch (MBP). The further electronic switch (SW1) can be switched to a conductive state to couple the voltage-sensing node (HV) and the control node (G) of the electronic switch (MBP) in response to a switch-on signal (SW1_ON) being asserted. A comparator (102) compares with threshold (VTH) a voltage at the voltage-sensing node (HV) and causes (104) the switch-on signal (SW1_ON) to be asserted in response to the voltage at said voltage-sensing node (HV) reaching said threshold (VTH). A charge pump (106) coupled to the current flow-path of the electronic switch (MBP) is activated with the further electronic switch (SW1) switched to the conductive state to pump electric charge (IGATE) from the current flow-path of the electronic switch (MBP) to the control node (G) of the electronic switch (MBP) via the further electronic switch (SW1) switched to the conductive state.