State Variable Determination in Multi-Phase Synchronous Machines

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for determining the state variable of a three-phase synchronous machine in a multi-phase power network are unreliable, particularly in detecting torque limits, due to errors in current sensor measurements and redundant calculations that fail to detect critical torque exceedances, posing safety risks.

Innovation Solution

The method determines the state variable by using the current space vector corresponding to the maximum torque-forming current component, eliminating the need for angle of rotation calculations and directly checking the plausibility of current values using Kirchhoff's first law, thereby minimizing error accumulation and ensuring reliable torque detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If current values from all n phases are recorded and used for plausibility check, then reliability of state variable determination is improved, but device complexity increases due to additional sensors and calculation channels

Engineering Contradiction:
Improvereliability of state variable determinationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies partial action by recording current values from only n-1 phases (instead of all n phases) for the state variable determination. The nth phase current is not directly measured but can be calculated from the other n-1 phases using Kirchhoff's current law, reducing the number of current sensors needed while maintaining reliability through plausibility checks.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent uses the sum of all n phase currents as an intermediary for plausibility checking. By calculating the sum of currents from n-1 measured phases and comparing it with the negative of the nth phase current (derived from Kirchhoff's law), the system verifies measurement consistency without requiring direct measurement of all phases, thus reducing device complexity while improving reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If redundant calculation channels are used to detect errors, then measurement precision is improved, but productivity decreases due to additional calculation operations

Engineering Contradiction:
Improvemeasurement precisionVSAvoidproductivity
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent performs plausibility checks using a simplified approach: it calculates the sum of n-1 measured phase currents and compares this with the negative of the nth phase current. This partial verification approach provides sufficient error detection capability without requiring multiple redundant calculation channels, thus maintaining productivity while achieving the necessary measurement precision.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent extracts only the essential plausibility check (sum of currents equals zero according to Kirchhoff's law) from the full set of possible verification operations. By focusing on this single critical check rather than implementing multiple redundant calculation channels, the system achieves adequate measurement precision without the productivity loss that would result from extensive redundant calculations.

Inventive Principle:
Principle #2Taking out (Extraction)

3Manufacturing precision

If angle of rotation calculations are performed for torque determination, then manufacturing precision is improved, but loss of time increases due to additional calculation steps

Engineering Contradiction:
Improvemanufacturing precisionVSAvoidloss of time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent extracts and eliminates the angle of rotation calculation step from the torque determination process. Instead of calculating torque using the full formula that requires angle measurements, the system directly uses the sum of phase currents (which is zero under normal conditions) as a plausibility indicator. This removes the time-consuming angle calculation while maintaining the essential safety function of detecting abnormal conditions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies partial action by performing only the necessary current summing operation for plausibility checking rather than the complete torque calculation that would require angle of rotation measurements. This partial verification approach provides sufficient safety assurance without the time loss associated with full torque calculations, enabling faster error detection.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP3109999B1Method and device for determining a physical variable of a multi-phase synchronous machine
Publication Date: 2022.01.26 B&R IND AUTOMATION GMBH
  • EP3109999B1 patent drawingFigure 1~2
  • EP3109999B1 patent drawingFigure 3~4
  • EP3109999B1 patent drawingFigure 5~6

AI summary

To reliably determine a state variable (G) of a three-phase synchronous machine (1) supplied with electrical current from a multiphase power grid (2) with n phases (U,...,N), where n ≥ 3, the current values ​​of at least n-1 phase currents (Iu,...,In-1) from at least n-1 phases (U,...,N-1) of the multiphase power grid (2) are recorded. The state variable (G) is then determined using these at least n-1 current values ​​(Iu,...,In-1), whereby the current values ​​of all n phase currents (Iu,...,In) from the n-phase multiphase power grid (2) are recorded and the n phase currents (Iu,...,In) are correlated. The result of combining all n phase currents (Iu,...,In) is used for a plausibility check of the n-1 phase currents (Iu,...,In-1) used to determine the state variable (G).