Static Pile Load Verification Device for Offshore Foundations

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Solution Overview

Problem

Current methods for verifying the bearing capacity of offshore foundation piles, such as dynamic testing, generate noise and vibrations harmful to wildlife and require larger safety factors, increasing material costs and pile diameters.

Innovation Solution

A device with an adapter that applies a lighter load statically to verify pile installation, using a body connected to a referential element and the pile, with means for measuring displacement to ensure proper pile insertion without dynamic testing, reducing noise and vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dynamic testing method is implemented to verify pile bearing capacity, then reliability of verification is improved, but noise and vibrations harmful to wildlife increase

Engineering Contradiction:
Improveverification reliabilityVSAvoidnoise and vibrations
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the dynamic mechanical testing system (hammer impact) with a static mechanical testing system (controlled load application). The load application device applies gradual, controlled loads to the pile while displacement sensors measure the response, eliminating the impulsive vibrations and noise generated by traditional dynamic hammer testing while maintaining verification reliability through static load-displacement curve analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces displacement measurement sensors as intermediary devices that enable verification through static testing. These sensors measure pile head displacement under controlled static loads, providing data to calculate bearing capacity without requiring dynamic impact methods. This intermediary measurement system allows static testing to achieve the same verification purpose as dynamic testing without the harmful vibrations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If dynamic testing method is implemented to verify pile bearing capacity, then verification accuracy is improved, but safety factors must be increased leading to larger pile diameters

Engineering Contradiction:
Improvebearing capacity measurement precisionVSAvoidpile diameter
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent substitutes dynamic impact loading with controlled static loading, allowing for more precise measurement of the pile's actual load-displacement behavior. The gradual application of static loads enables accurate determination of the load at which the pile reaches its bearing capacity limit state, eliminating the need for conservative safety factors that would otherwise be required when using dynamic testing methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements a feedback mechanism where displacement sensors continuously monitor pile response during static load application. This real-time feedback allows for precise identification of the pile's bearing capacity characteristics and enables adjustment of the testing process to accurately determine the ultimate load, providing more precise measurement data that reduces the need for oversized piles with high safety factors.

Inventive Principle:
Principle #23Feedback

3Reliability

If dynamic testing method is implemented, then bearing capacity can be back-calculated, but material costs increase due to larger pile diameters

Engineering Contradiction:
Improvebearing capacity verificationVSAvoidmaterial cost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent replaces dynamic testing with static testing, which provides more accurate bearing capacity data that directly reflects the pile's actual performance. This accurate measurement eliminates the need to design with excessive material quantities to account for dynamic testing uncertainties and conservative safety factors, thereby reducing material costs while maintaining verification reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables verification of pile installation with reduced noise and vibrations, allowing for smaller pile diameters without compromising reliability, thus decreasing material costs and environmental impact.

Implementation Method 1

a means for applying a load on the first pile in a direction parallel to the axis of the first pile

Methodology Applied
Scientific EffectStatic load application: Mechanical Force

Implementation Method 2

a means for measuring a displacement of the first pile

Methodology Applied
Scientific EffectDisplacement measurement: Displacement

Data Source

PatentEP3584371B1Device for verifying the bearing capacity of a pile of an offshore foundation construction
Publication Date: 2022.08.17 VALLOUREC DEUTSCHLAND GMBH
  • EP3584371B1 patent drawingFigure 1
  • EP3584371B1 patent drawingFigure 2
  • EP3584371B1 patent drawingFigure 3

AI summary

This device (26) for verifying the bearing capacity of a first pile (22a) of an offshore foundation construction comprises a body (28), a first means for connecting the body (28) to a referential element, a second means for connecting the body (28) to the first pile (22a), a means for applying (34) a load on the first pile (22a) in a direction parallel to the axis of the first pile (22a). It further includes a means for measuring a displacement of the first pile (22a).