Statistical Leakage Power Analysis for IC Yield

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Solution Overview

Problem

Shrinking process node sizes in integrated circuit manufacturing lead to significant process variations, causing increased leakage power issues and reduced manufacturing yield due to excessive leakage currents, which existing approaches fail to accurately manage effectively.

Innovation Solution

The implementation of statistical leakage power analysis and characterization with consideration of state correlation, using a system and method that generates accurate leakage library models to encapsulate process variations and their effects on leakage power, including global, local, random, and environmental variations, and employing sensitivity values to compute the impact of these variations on overall design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If process node sizes are shrunk to improve integration density, then manufacturing precision deteriorates due to significant process variations causing excessive leakage currents

Engineering Contradiction:
Improveprocess node sizeVSAvoidleakage power control
Core Design Contradiction:
Area of moving objectVSManufacturing precision

Solution Approach 1:

The patent transforms fixed worst-case corner values into variable statistical parameters (mean and standard deviation) that can be adjusted based on actual process conditions. This allows the design to adapt to different process nodes and variations, improving leakage power estimation accuracy while maintaining compatibility with scaled technologies.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a feedback mechanism where statistical leakage power analysis results are used to refine yield estimates and guide design optimizations. The system continuously iterates between leakage analysis, variation characterization, and design modification to achieve target yield levels despite process variations.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If static maximum and minimum worst-case corner values are used to manage leakage power, then ease of operation improves, but measurement precision deteriorates due to overly pessimistic and inaccurate leakage power estimation

Engineering Contradiction:
Improveleakage power analysis simplicityVSAvoidleakage power estimation accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces the traditional mechanical approach of using fixed corner values with a statistical computing model that processes variation data through mathematical analysis. This substitution enables more accurate leakage estimation by accounting for the probabilistic nature of process variations rather than relying on conservative worst-case assumptions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameters from static corner values to dynamic statistical distributions. By representing leakage power as a statistical variable with mean and standard deviation rather than fixed max/min values, the system achieves both operational simplicity through standardized analysis procedures and improved precision through accurate variation modeling.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If range between max and min worst-case corner values is increased to account for process variations, then reliability improves, but manufacturing precision deteriorates due to overly large ranges relative to designed feature sizes

Engineering Contradiction:
Improveyield estimation accuracyVSAvoidfeature size control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent transforms the wide static range between max and min corner values into a more precise statistical representation using mean and standard deviation parameters. This transformation maintains reliability by capturing the full distribution of possible outcomes while improving manufacturing precision by quantifying variations in terms that can be directly compared to feature sizes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent adds a statistical dimension to leakage power analysis by introducing probability distributions and standard deviations. This additional dimension allows the system to characterize process variations more accurately without simply expanding the range, instead providing a nuanced understanding of variation magnitude and likelihood that improves both reliability assessment and manufacturing precision.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS8086978B2Method and system for performing statistical leakage characterization, analysis, and modeling
Publication Date: 2011.12.27 CADENCE DESIGN SYST INC
  • US8086978B2 patent drawing
  • US8086978B2 patent drawing
  • US8086978B2 patent drawing

AI summary

A method, system, and computer program product are disclosed for performing statistical leakage power characterization to estimate yield of a circuit in terms of leakage power. According to some approaches, this is performed with consideration of state correlation.