Stator Magnet Assembly for Compact Pipetting Drive

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Solution Overview

Problem

Existing pipetting apparatuses require significant installation space to achieve close proximity of pipetting units along a motion axis, which limits their compactness and efficiency.

Innovation Solution

The pipetting apparatus employs at least two rotor magnet arrangements that interact with a common stator magnet arrangement, utilizing its magnetic field on both sides to generate drive force, allowing for closer proximity of pipetting units while reducing installation space requirements by arranging the stator magnet between the rotor magnet arrangements orthogonal to the motion axis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pipetting units are arranged closely along the motion axis, then the number of pipetting units per installation space is increased, but the risk of collision between units increases and guidance complexity increases

Engineering Contradiction:
Improvenumber of pipetting unitsVSAvoidcollision risk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent transitions from guiding pipetting units on separate parallel rails (1D separation) to guiding them on the same rail with alternating sides (2D separation). The guidance carriage can move between two sides of the rail, allowing units to pass each other laterally without collision while maintaining close axial spacing. This dimensional change enables higher density arrangement while preserving reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If separate guidance rails are used for each pipetting unit, then collision prevention is achieved, but installation space requirements increase

Engineering Contradiction:
Improvecollision preventionVSAvoidinstallation space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent merges multiple guidance functions into a single shared guidance rail structure. Instead of requiring separate parallel rails for each pipetting unit, a single rail serves multiple units that alternate sides. The guidance carriage integrates lateral movement capability, combining axial guidance and lateral positioning functions into one system, thereby reducing installation space while maintaining collision prevention.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If stator magnet arrangements are provided for each pipetting unit, then independent drive control is achieved, but device complexity and installation space increase

Engineering Contradiction:
Improveindependent drive controlVSAvoiddrive arrangement complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent implements a universal stator magnet arrangement that serves multiple pipetting units simultaneously. A single stator magnet arrangement positioned at the rail can interact with rotor magnet arrangements on either side of the rail, enabling one stator to drive multiple rotors. This multi-functional design reduces the number of stator assemblies needed while maintaining independent control capability for each pipetting unit through selective rotor energization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Length of moving object

If rotor magnet arrangements are arranged alternately on different sides of the rail, then closer proximity is achieved, but magnetic field interference between units increases

Engineering Contradiction:
Improveproximity of pipetting unitsVSAvoidmagnetic field interference
Core Design Contradiction:
Length of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by making the magnetic field interaction selective and localized. Each rotor magnet arrangement is independently energized only when its corresponding pipetting unit requires drive force. The stator magnet arrangement generates magnetic fields that are locally coupled to active rotors through controlled electromagnetic interaction. This selective activation minimizes magnetic field interference between adjacent units while maintaining close proximity, as inactive rotors do not generate interfering fields.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a compact design with increased drive force and the ability to accommodate more pipetting units in the same space, preventing collisions and optimizing the use of installation space, allowing for closer proximity of pipetting units without increasing the apparatus's size.

Implementation Method 1

the stator magnet arrangement encompassing a plurality of magnets that are arranged to follow one another with an alternating magnetic-pole orientation along the motion axis; and the rotor comprising at least one energizable electromagnetic rotor magnet arrangement that is located oppositely from the stator magnet arrangement along a gap axis orthogonal to the motion direction

Methodology Applied
Scientific EffectElectromagnetic interaction: Electromagnetic Induction

Data Source

PatentUS11648566B2Pipetting device with a stator magnet assembly, which can be used on both sides, as part of a linear-motor drive of a pipetting unit
Publication Date: 2023.05.16 HAMILTON BONADUZ AG
  • US11648566B2 patent drawing
  • US11648566B2 patent drawing
  • US11648566B2 patent drawing

AI summary

A pipetting device includes pipetting unit(s), a guide assembly with at least one guide rail on which the pipetting unit(s) is guided in order to be moved along a movement axis, and a linear drive assembly, by which the pipetting unit(s) can be driven in order to be moved along the movement axis. The linear drive device has a stationary stator, and the at least one pipetting unit forms a linear drive assembly rotor which can be moved along the movement axis relative to the stator. The pipetting device also has at least two rotor magnet assemblies which interact with the same common stator magnet assembly so as to generate a drive force and which are arranged at a distance from one another along a spacing axis that is orthogonal to the movement axis. The common stator magnet assembly is located between the at least two rotor magnet assemblies.