Motor Stator Segmented Stopper Plates for Dense Winding
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Solution Overview
Problem
Traditional motor stator structures face challenges in uniformly winding coils on magnetic poles due to stopper sections, which hinder full occupancy of the receiving space and affect magnetization efficiency between the stator and rotor, leading to suboptimal motor performance.
Innovation Solution
The motor stator structure incorporates stopper plates connected to the free ends of magnetic poles, allowing for uniform and full winding of coils without obstruction, enhancing magnetization efficiency by preventing coil dropout and ensuring complete utilization of the receiving space.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If stopper sections are integrated with magnetic poles, then windings are prevented from dropping out, but the stopper sections hinder the windings from being fully wound in the entire receiving space
Solution Approach 1:
The stopper function is segmented from the magnetic pole structure. Stopper plates are separate components that are assembled onto the magnetic poles, allowing the magnetic pole to maintain its full geometry for winding while the stopper plate provides the retention function. This segmentation resolves the conflict between preventing dropout and enabling full winding occupancy.
Solution Approach 2:
The stopper function is extracted as a separate component (stopper plate) from the magnetic pole structure. The stopper plate is assembled onto the magnetic pole after the winding is completed, allowing the winding to occupy the entire receiving space without being hindered by the stopper structure during the winding process.
2Reliability
If stopper sections are integrated with magnetic poles, then windings are prevented from dropping out, but the windings cannot be uniformly wound on the magnetic poles
Solution Approach 1:
By segmenting the stopper function into separate stopper plates, the magnetic pole surface remains uninterrupted and uniform, allowing windings to be evenly distributed. The stopper plates are positioned at the base of the magnetic poles, leaving the winding surface clear for uniform winding operations.
Solution Approach 2:
The stopper plates are pre-assembled onto the magnetic poles before the winding process. This preliminary action ensures that the windings can be uniformly wound across the entire receiving space without encountering obstructions, while the stopper plates are already in position to prevent dropout after winding is complete.
3Strength
If stopper sections are integrated with magnetic poles, then structural support is provided, but the stopper sections obstruct the receiving space for windings
Solution Approach 1:
The stopper plates are positioned in a different dimensional space - at the base of the magnetic poles rather than protruding into the receiving space. This dimensional relocation allows the stopper plates to provide structural support and prevent dropout without obstructing the receiving space where windings need to be wound.
Solution Approach 2:
The stopper function is extracted and repositioned to the base of the magnetic poles, separate from the receiving space. The stopper plates are assembled onto the magnetic pole bases, providing structural support and dropout prevention while leaving the receiving space fully available for winding operations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design enables more densely wound coils, improving the induction magnetization efficiency and operational performance of the motor by allowing uniform and complete winding of coils around magnetic poles.
Implementation Method 1
electrical energy is provided for the windings of the stator of a motor to create induced magnetic field. The magnetic field interacts with the magnetic member of the rotor around the stator to convert the electrical energy into dynamic energy
Data Source
AI summary
A motor stator structure includes a main body and multiple stopper plates. The main body has multiple magnetic poles and a shaft hole. The magnetic poles outward extend from the main body. Each magnetic pole has a free end outward extending from the main body. The shaft hole passes through the main body between two ends thereof. The stopper plates are respectively correspondingly assembled with the free ends of the magnetic poles. In the motor stator structure, the windings are more densely wound on the magnetic poles to enhance the magnetization efficiency.