Stator Vane Ring Pressure Gradient for Resonance Control

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Solution Overview

Problem

The stator vane ring in existing rotary machines experiences a difference in natural frequency between end and central vanes due to varying restraining forces, leading to a widened bandwidth and increased risk of resonance during operation.

Innovation Solution

A stator vane ring design featuring a vane group connected by arc-shaped shroud segments with a pressing unit that applies pressure, where the pressure at the center is smaller than at the ends, ensuring uniform natural frequencies across vanes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If uniform pressure is applied to all vanes, then the structure is simple, but the natural frequency bandwidth is widened and resonance risk increases

Engineering Contradiction:
Improvepressure distribution structureVSAvoidresonance avoidance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The pressing unit applies different pressures to different locations of the vane group: higher pressure at the ends and lower pressure at the center. This local differentiation in pressure distribution equalizes the natural frequencies of end vanes and central vanes, narrowing the overall natural frequency bandwidth and reducing resonance risk.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If end vanes are more restrained than central vanes, then assembly is easier, but natural frequency difference increases and bandwidth widens

Engineering Contradiction:
Improveassembly easeVSAvoidnatural frequency uniformity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The pressing unit changes the pressure parameter across different locations of the vane group. By applying higher pressure to end vanes and lower pressure to central vanes, the system compensates for the inherent difference in restraining forces, equalizing natural frequencies without complicating the assembly structure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design narrows the bandwidth of natural frequencies, reducing the likelihood of resonance and enhancing operational stability by balancing the restraining forces on end and central vanes.

Implementation Method 1

The pressing unit has a pressure distribution in which the pressure at a center of the shroud segment in the circumferential direction is smaller than the pressure at both ends of the shroud segment in the circumferential direction

Methodology Applied
Scientific EffectPressure distribution: Pressure Gradient

Data Source

PatentUS12025032B2Stator vane ring and rotary machine
Publication Date: 2024.07.02 MITSUBISHI HEAVY IND LTD
  • US12025032B2 patent drawing
  • US12025032B2 patent drawing
  • US12025032B2 patent drawing

AI summary

This stationary vane ring comprises a vane group having a plurality of vanes arrayed in the circumferential direction of an axis, a shroud segment in which the radial ends of the plurality of vanes of the vane group are connected to form an arc so as to connect the plurality of vanes in the circumferential direction, and a pressing portion that applies radial pressure to the vane group so that the vane group is pressed against the shroud segment, the pressing portion having pressure distribution such that the pressure at the circumferential center of the shroud segment is less than the pressure at both circumferential ends of the shroud segment.