Spring-Loaded Stay Bolt Mounting Rail for Telescopic Sight

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Solution Overview

Problem

The existing mounting devices for telescopic sights on weapons require a threaded screw connection that increases the overall height of the mounting rail, introduces axial play, and necessitates manual adjustability to compensate for manufacturing inaccuracies, leading to inefficiencies and potential structural weaknesses.

Innovation Solution

A spring-loaded stay bolt is used instead of a threaded connection, allowing for axial displacement and securing against tilting within a rail-side guide part, eliminating the need for manual adjustments and reducing the overall height of the mounting rail while maintaining a consistent clamping force through a resilient connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a threaded screw connection is used for the stay bolt, then the connection can be adjusted manually to compensate for manufacturing inaccuracies, but the overall height of the mounting rail increases and axial play is introduced

Engineering Contradiction:
Improvecompensation for manufacturing inaccuraciesVSAvoidoverall height of the mounting rail
Core Design Contradiction:
Manufacturing precisionVSLength of stationary object

Solution Approach 1:

The patent extracts and eliminates the threaded connection component from the mounting rail structure. By replacing the threaded stay bolt with a resilient stay bolt that has a bearing against the rail, the design removes the need for threads, tapped holes, and associated adjustment mechanisms, thereby reducing the overall height of the mounting rail while maintaining compensation capabilities through the resilient bearing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a threaded connection that requires screwing in and adjustment, the patent inverts the approach by using a resilient stay bolt with a bearing that provides automatic compensation for manufacturing inaccuracies through its elastic deformation capability, eliminating the need for manual thread adjustment.

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of operation

If a threaded screw connection is used for the stay bolt, then manual adjustability is provided, but axial play is introduced and structural weakness occurs

Engineering Contradiction:
Improvemanual adjustabilityVSAvoidstructural strength and axial play
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the mechanical threaded screw connection system with a resilient elastic bearing system. The stay bolt with resilient bearing uses elastic deformation to provide automatic adjustment and compensation, eliminating the need for manual thread adjustment while simultaneously preventing axial play and strengthening the structural connection through continuous elastic contact.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Strength

If a minimum axial length is provided in the receiving hole to prevent tearing and tilting, then the threaded connection is secured, but the mounting rail height must be increased

Engineering Contradiction:
Improveprevention of tearing and tiltingVSAvoidmounting rail height
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

The patent extracts the threaded connection requirement entirely from the design. By using a resilient stay bolt with a bearing that bears against the rail surface, the design eliminates the need for deep tapped holes and minimum axial length requirements, thereby reducing the mounting rail height while maintaining prevention of tearing and tilting through the resilient bearing mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

4Manufacturing precision

If fine thread adjustments are used to compensate for manufacturing tolerances, then the distance between rails can be controlled, but the device complexity increases

Engineering Contradiction:
Improvedistance control between railsVSAvoidfine thread adjustment mechanism
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a self-service mechanism where the resilient stay bolt with elastic bearing automatically compensates for manufacturing tolerances and controls the distance between rails through its own elastic deformation. This self-adjusting mechanism eliminates the need for complex fine thread adjustment mechanisms, scales, and manual intervention, thereby reducing device complexity while maintaining manufacturing precision.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the structural height of the telescopic sight-side mounting rail by 50%, minimizes axial play, and compensates for manufacturing tolerances without the need for fine thread adjustments, enhancing the stability and accuracy of the telescopic sight attachment.

Implementation Method 1

a spring-loaded stay bolt is used instead of a threaded connection, allowing for axial displacement and securing against tilting within a rail-side guide part

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11598610B2Mounting device for a telescopic sight on a hunting or sports weapon with at least one resilient stay bolt
Publication Date: 2023.03.07 DENTLER DANIEL
  • US11598610B2 patent drawing
  • US11598610B2 patent drawing
  • US11598610B2 patent drawing

AI summary

A mounting device for the detachable mounting of a telescopic sight on a weapon consisting of a weapon-side base rail and a telescopic sight-side mounting rail connected thereto via at least one locking element wherein at least one clamping force acting perpendicularly to the surface of the two rails can be generated by actuating the locking element resulting in a positive and non-positive connection between the two rails wherein a clamping shaft of the locking element is held rotatably in the one rail and supports at least one wedge recess which, during rotating actuation of the locking element can be brought into non-positive engagement with a recess of a stay bolt which is arranged on the opposite rail, wherein the locking element during clamping or locking between the weapon-side base rail and the mounting rail mounted positively thereon, additionally generates a displacement force acting in the axial direction (longitudinal direction) of the two rails wherein further the stay bolt is mounted in a spring-loaded manner in a rail-side guide part in an axially displaceable manner.