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Solution Overview

Problem

Existing vacuum cleaners face issues with heat management, where the heat from the steam generator can damage sensitive electronic components, cause overheating of the pump, and pose a risk of burns to the user, due to the lack of proper ventilation and placement of the heater and bucket within the main body.

Innovation Solution

A cleaner design featuring a cleaning module with an air inlet and air outlet configuration that directs airflow to cool internal components, including a mop motor and PCB, while a shielding member prevents steam from entering the suction port, and partition walls manage heat around the heater to enhance thermal efficiency and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the heater and bucket are installed in the main body to maximize portability and simplify structure, then the device complexity is reduced, but the heat from the heater damages sensitive electronic components and causes overheating of the pump

Engineering Contradiction:
Improvestructure simplificationVSAvoidheat damage to electronic components
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The device is divided into two separate modules: a main body housing electronic components and a cleaning module housing the heater and bucket. This segmentation isolates heat-generating components from sensitive electronics, resolving the contradiction between structural simplicity and heat damage prevention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A heat dissipation structure with air inlet and outlet channels is introduced as an intermediary between the heater and the main body. This intermediary structure manages heat flow, allowing it to escape away from electronic components while maintaining the integrated module design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of moving object

If the heater is placed within the main body to reduce overall device size, then the length of the device is reduced, but the heat causes overheating of the pump and damage to electronic equipment

Engineering Contradiction:
Improvedevice lengthVSAvoidheat temperature
Core Design Contradiction:
Length of moving objectVSTemperature

Solution Approach 1:

The device is divided into a main body and a detachable cleaning module. The heater is placed in the cleaning module, separating it from the pump and electronic equipment in the main body. This maintains a compact overall length while preventing heat transfer to sensitive components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heater and bucket are extracted from the main body and placed in a separate cleaning module. This extraction removes the heat source from proximity to the pump and electronics, solving the overheating problem while keeping the device compact through modular design.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If the cleaning module is designed as an integrated unit with the main body, then the ease of operation is improved, but the heat from the heater poses a risk of burns to the user

Engineering Contradiction:
Improveease of useVSAvoidburn risk to user
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The cleaning module is segmented as a detachable unit from the main body. This allows the heater to be isolated in the cleaning module, preventing direct contact with users while maintaining ease of operation through simple attachment and detachment of the module.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A heat dissipation structure with air channels is introduced as an intermediary between the heater and the external environment. This intermediary guides heat away from user-contact surfaces, reducing burn risk while preserving the integrated operational design.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If the heater is positioned to maximize steam generation efficiency, then the productivity is improved, but the heat radiated from the heater damages sensitive electronic equipment

Engineering Contradiction:
Improvesteam generation efficiencyVSAvoidheat damage to electronic equipment
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The device is segmented into a main body with electronics and a cleaning module with the heater. This segmentation allows the heater to be positioned optimally for steam generation within the cleaning module while physically isolating it from electronic equipment in the main body.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A heat dissipation structure with air inlet and outlet channels is introduced as an intermediary. This structure manages heat flow from the heater, directing it away from electronic components while maintaining the heater's optimal positioning for efficient steam generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively dissipates heat away from sensitive components, prevents overheating, and ensures user safety by blocking steam from entering the suction port, improving the thermal efficiency and operational reliability of the cleaner.

Implementation Method 1

an air inlet which is formed on one side of the cleaning module housing and into which external air is introduced; and an air outlet which is formed on the cleaning module housing, is disposed above the air inlet, and through which the air in an internal space of the cleaning module is discharged to the outside

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

a heater which is disposed within the cleaning module housing and generates steam from water

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

a heater which is disposed within the cleaning module housing and generates steam from water

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

a shielding member which is disposed on the cleaning module housing and blocks the steam from entering the suction port

Methodology Applied
Scientific EffectPhysical barrier blocking: Physical Containment

Data Source

PatentUS20240374104A1cleaner
Publication Date: 2024.11.14 LG ELECTRONICS INC
  • US20240374104A1 patent drawing
  • US20240374104A1 patent drawing
  • US20240374104A1 patent drawing

AI summary

The present disclosure relates to a cleaner including a cleaning module which cleans a cleaning area by generating steam. The cleaning module includes: a cleaning module housing which is connected to the main body, forms an appearance, and forms a space therein; a heater which is disposed within the cleaning module housing and generates steam from water; an air inlet which is formed on one side of the cleaning module housing and into which external air is introduced; and an air outlet which is formed on the cleaning module housing, is disposed above the air inlet, and through which the air in an internal space of the cleaning module is discharged to the outside. As a result, electronic equipment disposed around the heater can be prevented from being damaged by the heat emitted from the heater.